Interior Architecture

Lineage Logistics

Lineage Logistics Headquarters in Irvine California

Lineage Logistics is a port warehousing, logistics, and cold storage company with offices around the world. For the firm’s latest workspace renovation, Zahner produced custom fabricated metal with unique perforations. The design-team at Gensler Architects used ImageWall by Zahner to generate and detail their custom imagery in a custom punched metal system.

The challenge for the design team was to convey this global mission for Lineage Logistics throughout the design of its new interior. To achieve this, Gensler worked with the ImageWall team at Zahner, developing imagery of a world map which connects the office area to a casual gathering space. The end result is an inspiring representation of their client’s world-facing outlook, providing an enchanting interior which aligns the work and social spaces at Lineage Logistics in Irvine, California.

Interior metal ImageWall system with backlit painted aluminum panels.

Interior perforated metal at Lineage Logistics.

Detail of the Cross-Seam Perforation used to achieve reduced infills and eliminate the

The bespoke metal system is a custom-fabricated wall enclosure manufactured in painted aluminum with an image-punched metal aesthetic. An LED light system outlines the interior surface of the ImageWall system providing ambient backlighting. White-painted hardware, along with material and lighting selections, achieved a clean white look for the interior.

The ImageWall system makes use of Cross-Seam Perforation technology, a standard option available to ImageWall systems. Cross-Seam Perforation eliminates the “picture frame” effect that occurs with typical perforated metal panels. The resulting effect is an alignment of the image’s parametric relationship along panel folds, creating an easy to read continuous graphic.

Detail of the Lineage Logistics interior perforated wall system

Backlit perforated metal serves as an accent wall between corporate spaces.

Detail of the perforated metal, painted grey on its exterior and white on its interior.

Interior perforated metal system for Lineage Logistics.

Cats Paw Lounge

August 15, 2016/in Interior Architecture Hospitality Hong Kong Chris Cooney /by cmorris

Custom Fabricated Interior Skins

Designed by architect Chris Cooney and located in the Kowloon District of Hong Kong, the Cat’s Paw Lounge features a series of stainless steel ribbons manufactured by Zahner. Using the artist’s scale models, Zahner fabricated the stainless steel shapes and design-engineered the support system for the floating metal skins. Each ribbon is finished with a satin surface and painted red stripes.

100th Anniversary SMWIA

August 15, 2016/in Interior Architecture Exhibit, Museum Washington D.C. Frank Gehry Partners Silver, Yellow M 1988 /by cmorris

a Centennial celebration of monumental proportions

To celebrate the 1988 centennial of the Sheet Metal Workers International Association, the organization commissioned the then emerging architect, Frank Gehry, to design a temporary architectural structure to be placed inside the National Building Museum in Washington, D.C.

Engineered, fabricated, and installed through a collaborative process, the project was one of the first produced by Gehry with Zahner.

Zahner provided the four types of metal panel used to create the 65-foot-high structure: copper, polished brass, galvanized steel, and terne plate. The varying metal types and tones emphasized Gehry’s vision to represent a city in terms of ‘a collage of disparate pieces.’ Each panel, cut to various size, was placed in thoughtful juxtaposition, conveying a sense of organized chaos.

“

It’s like if you threw a bunch of objects into a can. You would still recognize them all. That’s what a city is, a collage of disparate pieces.

Frank O. Gehry

Zahner engineered, fabricated and installed of this custom sculptural form inside the National Building Museum. The installation was constructed for the Summer of 1988, afterwhich it was dismantled, repurposed and recycled.

Winspear Opera House

August 15, 2016/in Exterior Architecture, Interior Architecture Performance Center Dallas--Texas Foster & Partners, Kendall Heaton Associates Grey, Red, Silver L 2009 /by cmorris

Margot and Bill Winspear Opera House

The Winspear Opera House is one of five venues comprising the new Dallas Center for the Performing Arts. Zahner worked on several of them. Zahner was also responsible for the Wyly Theatre, directly across the street from the Winspear Opera House.

Zahner produced the canopy which covers the Winspear as well as the Strauss Square and Sammons Park. These two venues offer outdoor performances and projected shows.

Designing the Canopy

Zahner worked closely with the architect to develop a high-quality engineered surface that is easily installed and provides long-term performance. The Winspear Opera House canopy was designed as a solar shade by the architects at Foster.

Photograph of the Winspear Opera House at night in Dallas, Texas

The angles of the massive fins were determined by following the path of the sun. The design intent was to eliminate most of the direct sunlight on the Winspear Opera House and surrounding park, while increasing the ambient light underneath the canopy. Foster’s design creates a cooler microclimate around the building, and the canopy significantly reduces the energy requirements of the Winspear Opera House.

Winspear Opera House and Strauss Square outdoor performance space.

The Arts in all their many exciting forms are a bridge between people – Annette Strauss.

Detail of the Winspear Opera House aluminum canopy

Detail of the Winspear Opera House Canopy

The high-craft aluminum canopy has aircraft-grade connections and is engineered and fabricated with the highest design standards. The photographs show above show the artful design layout of the fins integrating into the canopy framework.

Interior Metalwork

In addition to producing the canopy which shades the entire campus of the Winspear, Zahner also engineered and fabricated the entrance desks in the theater’s lobby and atrium. These desks are produced using half-inch thick anodized aluminum.

Zahner fabricated three desks for the interior atrium, which serve as ticketing booths and winebars. Each of the desks feature high-quality connections that are completely hidden from plane view. The design is a slight curve which matches the general curvature of the interior layout.

The Winspear Opera House is adjacent to the Wyly Theatre in Dallas whose exterior surface was also engineered and produced by Zahner.

Waipolu Gallery

August 15, 2016/in Exterior Architecture, Interior Architecture, Landscape Architecture Museum, Residential Hawaii, Oahu--Hawaii Bohlin Cywinski Jackson Blue, Brown, Indigo, Red M 2009 /by cmorris

Waipolu Gallery and Studio

The Waipolu Gallery, located on the Hawaiian island of Oahu, was designed by Peter Bohlin of Bohlin Cywinski Jackson (BCJ). Built to house a privately-owned collection of post-World War II painting and sculpture, the structure offers a stunning setting for appreciating art.

Zahner fabricated the custom façade finished in Dirty Penny copper. The patinated surface will continue to evolve over time, much like the aging of the sculptures displayed within.

In 2010, Waipolu Gallery received the North American Copper in Architecture award in addition to several design awards for the work of BCJ architects.

Detail of the custom patina on copper panels for the Waipolu Gallery.

Panoramic photo of the Waipolu Gallery and Studio during construction

“The biggest challenge was to make this a great place – to be brilliant to the art for this client, in this place. I thrive on the challenge and the opportunity to make a great building and an extraordinary place. One of the great pleasures in architecture is to be able to reflect people with places and then — how to make things – how to shape them.”
— Peter Bohlin

The gallery’s proximity to the Pacific Ocean to the south and Diamond Head to the northeast afford views from the building itself, shown above (during construction).

Detail of the copper window framing for Waipolu Gallery during construction

Photo of the Waipolu Gallery facade during construction

Detail of the interior metalwork, fabricated by Zahner for the Waipolu Gallery.

“Malleability of the material was important due to the fact that the installation was occurring at a great distance from the fabrication shop and some shaping in the field was necessary,” said the project architect, Campie Ellis. “We also liked the idea that the building’s coloring would change over time, creating an evolving work or sculpture.”

The Smithsonian NMAI

August 15, 2016/in Interior Architecture Exhibit, LEED, Museum Washington D.C. Jones & Jones, SmithGroup Ramona Sakiestewa Charcoal, Gold, Green L 2004 /by cmorris

THE SMITHSONIAN National Museum of the American Indian

Zahner was selected for the production of several decorative and artistic elements for the National Museum for the American Indian (NMAI). The Smithsonian-owned NMAI is dedicated to the preservation, study, and exhibition of the life, languages, literature, history, and arts of Native Americans.

The architectural design process included a number of designers and artists, including artist Ramona Sakiestewa, architects Jones & Jones with SmithGroup, and exhibition designers at Gerald Hilferty.

Zahner worked with Hopi artist Ramona Sakiestewa to produce a copper screen wall, a permanent installation in the court of the museum which lines a walkway down to the open space. Copper was chosen to acknowledge the antiquity of the Indian people who lived in the Northeast. It was a widely used material in Mound Builder cultures, which stretched from the Great Lakes to the Gulf of Mexico, east of the Mississippi, over 2000 years ago.

Photograph of Ramona Sakiestewa (Artist) and Ilze Jones (Architect) for the Smithsonian NMAI

Photograph of Ramona Sakiestewa (Artist) and Ilze Jones (Architect) for the Smithsonian National Museum of the American Indian in Washington D.C.

Photo © A. Zahner Company

Fabrication at Zahner HQ for the National Museum of the American Indian in Washington D.C.

Photo © A. Zahner Company

NATIONAL MUSEUM OF THE AMERICAN INDIAN IN WASHINGTON D.C.

PHOTO © A. ZAHNER COMPANY.

National Museum of the American Indian in Washington D.C.

Photo © A. Zahner Company

Potomac Room at the National Museum of the American Indian in Washington D.C.

Photo © A. Zahner Company

Copper screenwall for the National Museum for the American Indian in Washington D.C.

PHOTO © A. ZAHNER COMPANY.

Detail of the COPPER SCREENWALL

PHOTO © A. ZAHNER COMPANY.

National Museum of the American Indian in Washington D.C.

Photo © A. Zahner Company

PHOTO © A. ZAHNER COMPANY.

National Museum of the American Indian in Washington D.C.

Photo © A. Zahner Company

Taubman Museum

August 15, 2016/in Exterior Architecture, Interior Architecture Museum Roanoke--Virginia Randall Stout Architects Brown L 2008 /by cmorris

Taubman Museum in Roanoke, Virginia

The City of Roanoke, Virginia is situated in a famously mountainous landscape. Situated at the the southern end of Shenandoah Valley, with Blue Ridge Mountains and the Appalachians, its location is not where one would think to find a contemporary museum. However, this was the objective, to develop a museum as part of a comprehensive plan to invigorate the city.

Designed by Randall Stout Architects, the building includes a range of metal components manufactured and installed by Zahner engineers and artisans. Zahner was responsible for engineering, fabrication, and installation of the exterior secondary structure and facade. Zahner also provided interior metal surfaces for the project.

The building’s earth-toned exterior is a custom-patina product that Zahner refined for the Museum. Roano Zinc is a zinc plate surface with a custom patina. The preweathered surface provides a stable, matte surface, which stands the test of time against weathering. This preweathered zinc metalwork is used on both the exterior and interior surfaces. The surface of the lightly reflective metal is stainless steel with Angel Hair, a Zahner-patented mechanical finish on stainless steel.

The project’s secondary structure used to create the complex angles and curves used ZEPPS, a system developed by Zahner for constructing unique shapes. The system was used to design and build the complex forms used in the project. ZEPPS simplified the construction process, ensuring a smooth delivery for the building’s unique forms.

Simons Center

August 15, 2016/in Art & Sculpture, Interior Architecture Education, Kinetic Art, LEED Long Island--New York Perkins Eastman / ABI Chuck Hoberman Silver S 2009 /by cmorris

Simons Center for Geometry & Physics at Stony Brook

Simons Center is new building on the Stony Brook campus which features a glass and metal kinetic art wall manufactured by Zahner. Designed by the architects at Perkins Eastman, the new facility brings a world-class mathematics and physical sciences building to the Stony Brook University in Long Island, New York. The building’s most intriguing feature is the animated stainless steel kinetic surface.

The kinetic panel system first began early development in 2008, when Zahner began working on a series of projects with the renowned kinetic artist and designer, Chuck Hoberman. Hoberman foresaw a future where kinetic surfaces could respond to environmental changes (such as temperature, moisture, and light) by opening or closing an aperture on the surface of the building itself. Today these systems are now possible, and the new Center for Geometry and Physics at Stony Brook provides an early prototype.

Perfectly Perforated

Over the early 1990's, patterned usage of perforated metal began to appear. At the time, the pattern were limited by programming. It wasn't until the early two-thousands, when Herzog & de Meuron designed the de Young Museum, that perforated metal would truly enter into its own.

Several patterns designed by Hoberman Associates are featured on the interior of the new Stony Brook Facility, serving as both the building’s artistic centerpiece as well as a functional shading system. The floor-to-ceiling metal surface is made by layering four panels manufactured in perforated stainless steel. Three of the layers are motorized to open and close based on temperature requirements.

Each of the motorized panels revolve around one another on an engineered track defined by the designed components. The visual effect is like that of a flower, blossoming into a burst of patterns – hexagons, circles, squares and triangles. At one point in the cycle, the perforated patterns all are aligned, allowing the maximum open space. At the other end of the cycle, the pattern becomes an opaque mesh.

The kinetic surface spans 124 square meters and imbues the building with the functional capacity to dynamically change its opacity and sculpt the quality of light within.

SMU Collins

August 15, 2016/in Interior Architecture Education Dallas--Texas Gensler Blue, Green M 2005 /by cmorris

SMU Collins Executive Center in Dallas, Texas

Designed by Gensler for Southern Methodist University, The Collins Executive Center is a part of the Cox school of business, and serves as a way to connect students with real-world business professionals and entrepreneurs.

Zahner provided the contractors with pre-patinated copper with artistic variation. For these interior panels, Zahner used Star Blue Copper, a custom patina on copper. Zahner developed the pre-weathered copper panels in the fabrication and patination facility in Kansas City, and delivered the panels to the installers in Dallas.

Related Surface

SMU Collins

Custom copper patina on interior metal panels at the SMU Collins study room.

Detail of the artistic pre-patinated copper at SMU Collins.

Shafran Planetarium

August 15, 2016/in Exterior Architecture, Interior Architecture Museum, Renovation Cleveland--Ohio Westlake Reed Leskosky Rose L 2002 /by cmorris

NATHAN AND FANNYE SHAFRAN PLANETARIUM, CLEVELAND MUSEUM OF NATURAL HISTORY

The Nathan and Fannye Shafran Planetarium in Cleveland, Ohio was designed by architectural engineering firm Westlake Reed Leskosky. Zahner covered the planetarium cone in a custom rose-colored titanium/stainless steel skin, the first outdoor use of the material in North America. Embedded within each panel, fiber-optic lights reference and reinforce the structure’s star-focused purpose.

Related Surface

Shafran Planetarium

Designing a uniquely functional exterior facade system

In addition to the functional aspects of housing the planetarium, the architects used the building’s design to create an ingenious educational opportunity. The building’s chamfered roof is pitched to 41.5 degrees, in direct alignment for visitors to follow the building lines into the sky to locate Polaris, the North Star.

The planetarium officially opened in 2002, and in doing so, set the bar for planetariums worldwide by blending advanced technology with real-world experiences.