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Versatile Systems

Drop & Lock
Panel Attachment System

Metal Panel Attachment System

Drop & Lock enables fast and sealant-free installation of metal panels and other hardware for architectural metal systems.

Learn More Contact Us

System Information

TitleFile TypeLink
Drop & Lock – with Hat Channel – DWG / DXF / PDFzip
Download
Drop & Lock – with Mullion and Anchor – DWG / DXF / PDFzip
Download
Drop & Lock Datasheetpdf
Download
Drop & Lock System Detailszip
Download
Specs & InfoDetails
TitleFile TypeLink
Drop & Lock – with Hat Channel – DWG / DXF / PDFzip
Download
Drop & Lock – with Mullion and Anchor – DWG / DXF / PDFzip
Download
Drop & Lock Datasheetpdf
Download
Drop & Lock System Detailszip
Download
MaterialPainted AluminumAnodized AluminumStainless SteelWeathering Steel
Alloy5052 H-325052 H-32304/316LA606-4
Available Finishes2-coat solid color 70% PVDF coatingAAMA 611 Class I AnodizingAngel Hair®Solanum Steel™
Material Thickness0.090″0.125″0.075″0.075″
Panel Weight / sqft (without perforation)1.27 lbs1.75 lbs3.15 lbs3.13 lbs
Perforation Grid Size1” O.C.1” O.C.1” O.C.1” O.C.
Perforation Hole Sizes0.25” – 0.875” in 1/16” increments0.25” – 0.875” in 1/16” increments0.25” – 0.875” in 1/16” increments0.25” – 0.875” in 1/16” increments

Specs & Info

TitleFile TypeLink
Drop & Lock – with Hat Channel – DWG / DXF / PDFzip
Download
Drop & Lock – with Mullion and Anchor – DWG / DXF / PDFzip
Download
Drop & Lock Datasheetpdf
Download
Drop & Lock System Detailszip
Download

Details

36 Inch
  • Panel Height, in :  35.75
  • Panel Width, in :  17.75
  • Panel Depth, in :  2.26
  • System Depth, in :  3.25
  • Approximate Panel Weight, lbs
    • Angel Hair Stainless Steel :  11
    • Solanum Steel :  16
    • Oscura Blackened Steel :  13
    • Spectura Steel :  13
    • Dirty Penny Copper :  13
    • Star Blue Copper :  13
    • Baroque Zinc :  11
    • Hunter Zinc :  11
    • Roano Zinc :  11
  • Horizontal Reveal Height, in :  0.25
  • Vertical Reveal Width, in :  0.25 – 3.00*
  • Minimum Clearance Above Top Panel, in :  1.00
  • Hardware Height, in :  107.63
  • Reveal Cover Height, in :  107.75
54 Inch
  • Panel Height, in :  53.75
  • Panel Width, in :  17.75
  • Panel Depth, in :  2.26
  • System Depth, in :  3.25
  • Approximate Panel Weight, lbs
    • Angel Hair Stainless Steel :  16
    • Solanum Steel :  24
    • Oscura Blackened Steel :  19
    • Spectura Steel :  19
    • Dirty Penny Copper :  19
    • Star Blue Copper :  19
    • Baroque Zinc :  16
    • Hunter Zinc :  16
    • Roano Zinc :  16
  • Horizontal Reveal Height, in :  0.25
  • Vertical Reveal Width, in :  0.25 – 3.00*
  • Minimum Clearance Above Top Panel, in :  1.00
  • Hardware Height, in :  107.63
  • Reveal Cover Height, in :  107.75
90 Inch
  • Panel Height, in :  89.75
  • Panel Width, in :  17.75
  • Panel Depth, in :  2.26
  • System Depth, in :  3.25
  • Approximate Panel Weight, lbs
    • Angel Hair Stainless Steel :  26
    • Solanum Steel :  39
    • Oscura Blackened Steel :  32
    • Spectura Steel :  32
    • Dirty Penny Copper :  32
    • Star Blue Copper :  32
    • Baroque Zinc :  27
    • Hunter Zinc :  27
    • Roano Zinc :  27
  • Horizontal Reveal Height, in :  0.25
  • Vertical Reveal Width, in :  0.25 – 3.00*
  • Minimum Clearance Above Top Panel, in :  1.00
  • Hardware Height, in :  107.63
  • Reveal Cover Height, in :  107.75
108 Inch
  • Panel Height, in :  107.75
  • Panel Width, in :  17.75
  • Panel Depth, in :  2.26
  • System Depth, in :  3.25
  • Approximate Panel Weight, lbs
    • Angel Hair Stainless Steel :  32
    • Solanum Steel :  47
    • Oscura Blackened Steel :  38
    • Spectura Steel :  38
    • Dirty Penny Copper :  38
    • Star Blue Copper :  38
    • Baroque Zinc :  32
    • Hunter Zinc :  32
    • Roano Zinc :  32
  • Horizontal Reveal Height, in :  0.25
  • Vertical Reveal Width, in :  0.25 – 3.00*
  • Minimum Clearance Above Top Panel, in :  1.00
  • Hardware Height, in :  107.63
  • Reveal Cover Height, in :  107.75
Exploded model of installed Drop & Lock panel.

Exploded model of installed Drop & Lock panel.

© A. Zahner Company
Model of installed Drop & Lock panel.

Model of installed Drop & Lock panel.

© A. Zahner Company
Profile model of installed Drop & Lock panel.

Profile model of installed Drop & Lock panel.

© A. Zahner Company

About the Drop & Lock System

Drop & Lock comprises panels with returns that engage into vertical mullions using interlocking components. Once the mullions are laid out and in place, the panels are easily mounted. Installers lift the panels into position, insert L-shaped prongs into corresponding slots in the mullions, and drop them into place. The shape of the prongs and gravity immediately lock the panels into the mullions.

Great for any vertical wall application, we help your team choose the best material, surface treatments, panel sizes, and joint patterns for your project’s design and budget.

Benefits

InstallationQuick and easy installation without need for special tools
Material UsagePanel sizes can nest efficiently into raw material sheets
Removable PanelsPanels can easily be removed and replaced
Concealed HardwareNo visible fasteners; no visible backside weld transfer
Lower Engineering EffortDetails & specifications reduce engineering time

Finishes for Drop & Lock System

Explore Zahner Surfaces that are ideal for use with Drop & Lock.

Follow a manual added link

Solanum™ Steel

Pre-Oxidized Weathering Steel

Follow a manual added link

Angel Hair® Stainless Steel

Diffuse finish on Stainless Steel

Follow a manual added link

GB-60™ Stainless Steel

Diffuse finish on Stainless Steel

Drop & Lock Inspiration

See the Drop & Lock system in application.

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Detail of the Drop & Lock attachment system on Wynwood Garage.
Final installation of Zahner panels
Photo of Leong Leong facade for the Miami City View Garage
Zahner ImageWall was used to create the custom perforated facade that clads the awning of the EJI Legacy Pavilion.
The ImageWall screen floats above the patio of the Legacy Pavilion and looks out over the park grounds.
WAIEA BUILDING PARKING STRUCTURE FACADE IN HONOLULU, HAWAII.
An interior perforated panel feature wall designed by BH Architects in collaboration with Zahner.

Explore Drop & Lock in a selection of Zahner projects.

The Wynwood Garage features a painted aluminum facade with perforated planes that create multiple sight-lines. The wall is also designed to allow for additional artwork to be hung on the facade.
Miami, Florida

Wynwood Garage

Photo of Leong Leong facade for the Miami City View Garage
Miami, Florida

Leong Leong Facade

The Equal Justice Initiative building in Montgomery, AL featuring a Zahner ImageWall mural.
Montgomery, Alabama

Equal Justice Initiative Building

Waiea building parking structure facade in Honolulu, Hawaii.
Hawaii

Waiea at Ward Village

ANODIZED ALUMINUM PANELS FOR AN IMAGEWALL INSTALLATION DESIGNED BY BH ARCHITECTS.
Ottawa, Ontario, Canada

350 Sparks

Specs & Info

TitleFile TypeLink
Double Return – Long Span – DWG / DXF / PDFzip
Download
Double Return – Short Span – DWG / DXF / PDFzip
Download
Drop & Lock – with Hat Channel – DWG / DXF / PDFzip
Download
Drop & Lock – with Mullion and Anchor – DWG / DXF / PDFzip
Download
Image File Guidelinespdf
Download
ImageWall Inspiration Guidepdf
Download
ImageWall Product Datasheetpdf
Download
ImageWall Specification – Double Returndocx
Download
ImageWall Specification – Drop & Lockdocx
Download
Surfaces Instructions – General Cleaningpdf
Download
Zahner Product Warrantypdf
Download

Details

Painted Aluminum
  • Alloy: 5052 H-32
  • Available Finishes: 2-coat solid color 70% PVDF coating
  • Material Thickness: 0.090″
  • Panel Weight / sqft (without perforation): 1.27 lbs
  • Perforation Grid Size: 1” O.C.
  • Perforation Hole Sizes: 0.25” – 0.875” in 1/16” increments
  • Double Return Panels – Short Span
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.5″
    • Panel Max Design Pressure (ASD)1: 37 PSF
  • Double Return Panels – Long Span
    • Not available
  • Drop & Lock Panels
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.75″
    • Panel Max Design Pressure (ASD)1: 28 PSF
Anodized Aluminum
  • Alloy: 5052 H-32
  • Available Finishes: AAMA 611 Class I Anodizing
  • Material Thickness: 0.125″
  • Panel Weight / sqft (without perforation): 1.75 lbs
  • Perforation Grid Size: 1” O.C.
  • Perforation Hole Sizes: 0.25” – 0.875” in 1/16” increments
  • Double Return Panels – Short Span
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.5″
    • Panel Max Design Pressure (ASD)1: 78 PSF
  • Double Return Panels – Long Span
    • Panel Face Width x Length: maximum 30” x 90”
    • Panel Face Depth: 4″
    • Panel Max Design Pressure (ASD)1: 44 PSF
  • Drop & Lock Panels
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.75″
    • Panel Max Design Pressure (ASD)1: 52 PSF
Stainless Steel
  • Alloy: 304/316L
  • Available Finishes: Angel Hair®
  • Material Thickness: 0.075″
  • Panel Weight / sqft (without perforation): 3.15 lbs
  • Perforation Grid Size: 1” O.C.
  • Perforation Hole Sizes: 0.25” – 0.875” in 1/16” increments
  • Double Return Panels – Short Span
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.5″
    • Panel Max Design Pressure (ASD)1: 51 PSF
  • Double Return Panels – Long Span
    • Panel Face Width x Length: maximum 30” x 90”
    • Panel Face Depth: 4″
    • Panel Max Design Pressure (ASD)1: 24 PSF
  • Drop & Lock Panels
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.75″
    • Panel Max Design Pressure (ASD)1: 43 PSF
Weathering Steel
  • Alloy: A606-4
  • Available Finishes: Solanum Steel™
  • Material Thickness: 0.075″
  • Panel Weight / sqft (without perforation): 3.13 lbs
  • Perforation Grid Size: 1” O.C.
  • Perforation Hole Sizes: 0.25” – 0.875” in 1/16” increments
  • Double Return Panels – Short Span
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.5″
    • Panel Max Design Pressure (ASD)1: 51 PSF
  • Double Return Panels – Long Span
    • Panel Face Width x Length: maximum 30” x 90”
    • Panel Face Depth: 4″
    • Panel Max Design Pressure (ASD)1: 24 PSF
  • Drop & Lock Panels
    • Panel Face Width x Length: maximum 40″ x 120”
    • Panel Face Depth: 2.75″
    • Panel Max Design Pressure (ASD)1: 46 PSF

1at maximum deflection of Length/60

Articles

Learn More About Perforated Metal Panel Systems and Get Inspired

Read articles on the history, manufacturing, and application of perforated metal panels:

  • Open Area Calculations for Perforated Metal Panels
  • Architizer’s Guide to Graphic Perforated Metal Panels
  • Transforming Pixels Into Perforations
  • 31 Inspirational Perforated Metal Projects

Transform Your Project with Drop & Lock

Create unique and visually stunning designs with the Drop & Lock customizable metal panel system.

Contact Us See All Systems
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