Richard B. Fisher Center for the Performing Arts at Bard College
The Richard B. Fisher Center for the Performing Arts is the latest addition to the Bard College campus. Featuring a curving roof and structure manufactured by Zahner, the building is nestled amongst the foothills of the Catskill Mountains.
The performance center was completed in 2003, designed by Frank Gehry Partners. Zahner has been involved with Gehry's firm since the beginning, and has been involved in a number of featured Gehry projects over the years. The Bard College was finished a year after Weatherhead at Case Western, and a year prior to the Pritzker Pavilion in Millennium Park, Chicago. All three were built using Zahner engineering-design, fabrication, and installation.
Named for the Cleveland philanthropist who donated $36.9 million towards its construction, the Peter B. Lewis Building was designed by Gehry Partners. The five story facility is decentralized in its design to facilitate informal interaction between faculty and students.This undulating 22 Ga. Stainless Steel Metal surface creates an appearance of an unbroken ribbon of metal. The metal surface on the stainless steel was mechanically finished to provide a #4 Satin surface, more reflective than Angel Hair or GB-60, but much more diffused than a mirror-finish.Each shingle was stamped into a custom Zahner flat seam panel that interlocked with the adjoining panels. This tessellating pattern is made possible by the flat seam system, which allows these panels to lay flat.
Creating the Surface of Fisher Center
Angel Hair stainless steel clads the entire surface of the secondary structure (which was also produced by Zahner, explained below). The stainless steel skins were lapped and fastened using a custom-engineered counter-sunk fastener. The finish of this surface is unlike any other surface in its ability to create muted tones, ambiently reflecting its surroundings.
Designing, Fabricating, and Installing with ZEPPS Technology
Working in CATIA and Pro-Engineer and utilizing Gehry Partners master model, Zahner developed a workable surface using the ZEPPS Technology to form the walls and roof of this dynamic set of structures.
Using the dual-curving panels made possible by ZEPPS eliminates several construction steps because it requires no additional supports or finishing due to its exclusively structural aluminum components. Over 3,200 stainless sheets were installed on top of 710 unique ZEPPS assemblies — each panel interlocks with the next to form the dynamic but uniform surface of the roof and sides.
Using the ZEPPS assemblies allowed the entire EIFS (Exterior Insulation Finishing Systems) wall and glazing to be embedded in the dual curving forms. This provided options for the interior wall surfaces of the building to closely mirror the exterior of the building. Along with EIFS walls and glazing, Zahner's system formed the entire roof, wall and much of the building envelope for the performing arts center.
The panels consist of a high strength aluminum frame structure profiled to form the shape desired by the architect. Per the architect's request, the interior side of the panel was left uncovered to expose the intricate framing members.
The Bard College canopy is the first design by Frank Gehry Partners to leave the ZEPPS understructure exposed, a decision made to celebrate the complex construction that goes into buildings.
The engineers at Zahner and the architects at Gehry's office enjoy a dynamic working relationship that continues to evolve and push the boundaries of what is possible to design and build. Learn more about how Gehry's team works with Zahner to build complex buildings.