reBarn by Project One
reBarn is a multi-use sculptural form designed by Project One with the students and faculty at Ball State. Permanently installed at Westside Park in Muncie, Indiana, the installation was made using reclaimed donated barn wood and Zahner-manufactured aluminum panels and hardware. The City of Muncie commissioned the artwork in partnership with Professor Kevin Klinger’s design studio at Ball State University and the Institute for Digital Fabrication.
As part of the designer’s intent, Zahner developed a series of etched patterns into the aluminum plate. In all, five water-jet aluminum plates were cut for the outer shell and over 350 aluminum joints were cut which align the sculptures form underneath the surface.
The reBarn project is installed at Westside Park as part of the public recreation trail running along the White River.
Image © Project One. 
Etched & Engraved
Etched and engraved metal processes provide a canvas of possibility for expression on plate and panel surfaces. Learn more about laser engraving and CNC engraving, as well as how laser etched and chemical etched metal systems are possible with Zahner fabrication and engineering.
Project One visited A. Zahner Company’s headquarters in Kansas City, Missouri, to discuss the materials, tolerances, and processes that would be advanced in the project. Zahner assisted in the design of the connections between the wood and metal elements in reBarn.
The hardware made by Zahner controlled the form’s shape during the onsite construction and ensured a nearly seamless connection between wood and aluminum. Zahner’s unique ability to construct complex metal geometries and conceal a structure’s fabrication techniques from viewers helped Project One realize its design concept.

Image © Institute for Digital Fabrication.

Image © Institute for Digital Fabrication.
Rendering © Institute for Digital Fabrication..
Image © Project One.
Image © Project One.
Image © Project One.
Image © Project One.
Image © Project One. 
reBarn provides a climbable multi-use sculptural form with seating and a sense of place.
Image © Project One.

Image © Project One.
In addition to providing a unique form, the design also was referential to its surrounding context. The design of reBarn references topographical of the adjacent river levees. Its playful form encourages a sense of place and identity for the visitors to the park.