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ZAHNER PRODUCED 512 PANELS PER WEEK, OVER 67 WEEKS TO BE DELIVERED ON-SITE AND INSTALLED.
Perspective

Exploring the Experimental Edge: HKS and Zahner Reimagine What’s Possible

When the design vision pushes beyond the conventional, HKS turns to partners who thrive in the unknown. That’s why HKS LINE—an experimental studio within the global architecture firm—has forged a long-standing relationship with Zahner. From the mass-customized skin of SoFi Stadium to the story-etched perforations of Pacific Plaza Pavilion, the two teams have collaborated on projects that blend artistry, advanced computation, and real-world fabrication. With shared values of innovation, trust, and craft, HKS and Zahner are redefining what’s possible in architectural metal. HKS designed a unique canopy and skin for SoFi Stadium featuring custom-perforated anodized aluminum panels from Zahner.PHOTO © NIC LEHOUX For more than 80 years, global architecture and design firm HKS has built a reputation on performance-driven design and a commitment to human-centered innovation. HKS designs places that shape experiences and enrich lives from healthcare to hospitality, stadiums to civic landmarks. One of the firm’s most dynamic expressions of that vision is its internal design lab, HKS LINE—short for Laboratory for Intensive Exploration. Founded by Partner and CEO Elect Heath May, HKS LINE was conceived as a space to explore the boundaries of architecture, where digital design, computational thinking, and material experimentation converge. Over the past decade, LINE has tackled projects across typologies and scales, from consulting on ultra-complex installations to executing end-to-end designs. In all cases, LINE aims to push architectural practice into new territory, leveraging digital tools not for novelty, but to achieve meaningful results that would be impossible through traditional means. That appetite for experimentation naturally led HKS to partner with Zahner. Heath May, Partner and CEO Elect, HKS “ Exploration doesn’t follow a straight line. When we’re venturing into new terrain, creating a novel surface treatment or developing an entirely new delivery method, we need partners who can think like us and challenge us. Zahner does that. Heath May Partner and CEO Elect at HKS From Creative Chaos to Constructive Order May likens the innovation process to a controlled burn. Architectural firms may seek innovation, but often default to hierarchy and near-term efficiency—a dynamic that can stifle long-term creativity. HKS and Zahner take a different approach. Together, they embrace ambiguity, ask the more complex questions, and test what’s possible. One recent example is a joint R&D exploration into selectively applied patinas—how to create unique color patterns across a single metal sheet by varying the chemical finish. For a project with complex material and aesthetic goals, HKS needed Zahner’s patina expertise and their willingness to enter uncharted territory. “We brought our computational skills and curiosity,” said May. “Zahner brought decades of material knowledge and the engineering rigor to translate experimentation into a buildable reality. That’s what makes the relationship so valuable.” Drone view of the Frost White anodized aluminum front soffit of SoFi Stadium.Photo by Jesse Pacheco, ARKO | © A Zahner Company SoFi Stadium: Mass Customization at Monumental Scale That mutual trust was forged over years of collaboration, notably with SoFi Stadium in Los Angeles. The stadium’s iconic envelope comprises over 37,000 unique aluminum panels, with no two exactly alike. The design vision called for geometry so complex that conventional drawings and models were unworkable. Instead, HKS LINE developed a custom computational pipeline to deliver exact fabrication instructions—text files containing each panel’s XYZ coordinates and attributes. This deep integration between architecture and engineering allowed Zahner to fabricate precisely while reducing field issues and accelerating delivery. “In this model, we weren’t taking on more risk, we were reducing it,” said May. “By bypassing traditional translation layers and going directly from parametric model to fabrication, we improved quality and efficiency." Pacific Plaza Park PavilionPhoto by Ramsey Attia, ARKO​ | © A. Zahner Company From Stadiums to Sculptures: Pacific Plaza Pavilion HKS and Zahner have also collaborated on another small but symbolically rich project—Pacific Plaza Pavilion in Dallas, designed in collaboration with landscape architecture firm SWA. Situated near HKS’s headquarters, the park pavilion needed to reflect the site’s history and its railroad roots. The team created a custom perforated canopy, using Morse code to translate the names of historic train stops into a readable light-and-shadow gradient. Once again, Zahner’s fabrication and prototyping expertise brought the concept to life, balancing poetry and precision. “With Zahner, we can prototype light effects, study perforation gradients, and work iteratively to get every detail right,” said May. “That’s rare.” Pacific Plaza Park PavilionPhoto by Ramsey Attia, ARKO​ | © A. Zahner Company Innovation as an Ongoing Dialogue For HKS and Zahner, innovation doesn’t begin or end with a single project. It’s a shared practice. One that thrives on curiosity, openness, and the ability to see possibility where others see barriers. “The work we’re doing together isn’t just about one stadium or sculpture,” said May. “It’s about building a relationship— and a methodology—that lets us explore, refine, and deliver something new every time." PDF White Paper

Perspective

Maximizing Your Metal: How to Get the Most Yield from Sheet Goods

PHOTO © A. ZAHNER COMPANY.
Perspective

Modern Materials, Timeless Craft: The Beauty and Simplicity of Flat Seam Panels

Designed for sleek, low-profile surfaces, Zahner Flat Seam adapts perfectly to flat, angular, and curved forms.

Perspective

A Guide to Painted, Faux Patina, and Natural Patina Metal Finishes

What You Should Know and What’s at Stake When Choosing Architectural Metal Finishes

Featured

Exploring the Legendary Process and Projects of KPF

Shaping Skylines and Defining Urban Landscapes

EXTERIOR PATINATED ZINC SURFACE, ROANO ZINC. Taubman
Education

Zinc Guide Part 3: Innovative Zinc Patinas & Finishes, And the World’s Most Interesting Architecture

Learn about Zahner patinas and finishes and how they’re being used in projects worldwide to create earth-toned cladding, facades, accent elements, and more.

Custom patinated zinc and aluminum panels adorn the parking facade for Children's Hospital Richmond Pavilion.
Education

Open Area Calculations for Perforated Metal Panels & Why They’re Important

The open area of a perforated metal panel determines not just how it looks but how it weathers, shades, ventilates, performs, and functions.

The Hunter Museum, clad in Zahner's preweathered Hunter Zinc.Ɱ, Creative Commons Attribution-Share Alike 4.0 International license, edited.
Education

Zinc Guide Part 2: The Intriguing Attributes, Alloys & Finishes of Zinc

Explore the timeless beauty and exceptional durability of zinc, and the versatility it offers to modern designers, architects, and builders.

Education

Zinc Guide Part 1: The Origins of Architecture’s Most Mysterious Metal

An Old World metal used for centuries across Europe, zinc is a relative newcomer to North American architecture, yet it has been embraced for the rich possibilities it has to offer the designer, architect, and artist.

Stewardship

Evaluating the Environmental Impact of Architectural Metals with the Life Cycle Assessment

Learn how the Life Cycle Assessment accounts for the environmental impact of metal material from its initial extraction, through manufacture and use, and on to the end of its designed useful life.

Education

Copper Guide Part 4: Star Blue™ — Zahner’s Blue-Green Copper Patina

While competitors often make their copper patinas look uniform, like paint, Zahner strives to do the opposite with a layering technique that creates beautiful toning effects.

Education

Copper Guide Part 3: Dirty Penny™ — Zahner’s Premium Iridescent Copper Patina Surface

A striking and memorable preweathered copper patina, with light and dark tones ranging from blues to greens to purples and reds.

Education

Copper Guide Part 2: Copper Finishes, Patinas, and Textures

The striking color and gleaming luster of copper becomes more intriguing as the surface interacts with elements most other materials abhor.

Education

Copper Guide Part 1: Copper Alloys—from the Stone Age to Modern Metal Marvels

From ancient Egyptian infrastructure to inspiring art and architecture, copper and its alloys continue to influence our contemporary world.

Perspective

4 Ways to Improve Architectural Materials Selection

To maintain clarity and consistency for all stakeholders across the industry, the American Institute of Architects (AIA) defines Five Phases of Architectural Design: Schematic Design, Design Development, Construction Documents, Bidding, and Construction Administration. Of these five stages, the first two: Schematic Design and Design Development — focused on building needs, designs, and materials — are arguably the most challenging and laborious in terms of getting started and building momentum. Here’s a four-step process that can make it easier to get started, explore more concepts and materials, and deliver the best designs for the project and client.

Photograph of the Richard B. Fisher Center for the Performing Arts at Bard College. Photograph of the Richard B. Fisher Center for the Performing Arts at Bard College.
Education

Stainless Steel Guide Part 3: The Latest Architectural Innovations & Applications of Stainless Steel

An exploration of the advanced applications and immense possibilities of stainless steel.

The mirror-polish stainless steel trim reflects the sky, echoing the blue stainless steel of the window trim.
Education

Stainless Steel Guide Part 2: Finishes, Colors & Light Waves of Stainless Steel

No other metal offers the vastness and variety of options of stainless steel.

Education

Stainless Steel Guide Part 1: Design, Fabrication & Building Applications

The plethora of finishes and colors that can be applied, along with its timeless corrosion resistance, give stainless steel a versatility and durability that few materials can match.

Featured

Exploring Metal’s Role in Sustainable Architecture

Manufacturing considerations and the recyclability of aluminum, copper, stainless steel, steel, and zinc.

Perspective

The Role of Architectural Metals in Building Healthier & More Engaging K-12 Environments

An exploration of how architectural metal can be used in school entrances, outdoor spaces, and circulation spaces.

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Recent Projects

Mason, OH

Cincinnati Open Lindner Family Tennis Center

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Google Bay View campus in Mountain View, California.Photo © Iwan Baan, Courtesy of Heatherwick Studio
Mountain View, CA

Google Bay View Campus

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Council Bluffs, Iowa

James Turrell Skyspace

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2025/03/24062220/james-turrell-sphere-7-min.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1512 2016 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-03-31 13:46:032025-04-24 11:33:17James Turrell Skyspace
Stanford, California

Schwab Residential Center at Stanford Graduate School of Business

https://www.azahner.com/wp-content/uploads/2025/01/stanford-gsb-art-wall-9497-crop-mono-scaled.jpg 1706 2560 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-01-10 10:40:552025-05-01 23:07:43Schwab Residential Center at Stanford Graduate School of Business
Aerial view of the Scottsdale Civic Center.
Scottsdsale, Arizona

Scottsdale Civic Center

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The perforated panels are made from Zahner's Angel Hair, a diffuse finish on stainless steel.PHOTO ©️ Parrish Ruiz de Velasco (parrch.com)
Arlington, Texas

UT Arlington Cooper Street Bridge

https://www.azahner.com/wp-content/uploads/2025/01/1F2A0383_mono.jpg 1667 2500 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-01-10 10:36:262025-01-10 10:36:26UT Arlington Cooper Street Bridge
London, England

Grand Foyer in the Ambassador Building at Embassy Gardens

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2024/07/23122736/Embassy-Gardens-2_edit2_min-grad.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1234 1849 Katie Barone https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Katie Barone2024-07-23 12:27:562024-11-13 10:25:39Grand Foyer in the Ambassador Building at Embassy Gardens
Miami, Florida

Mount Sinai Medical Center Parking Garage

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Washington D.C.

1700 Pennsylvania Avenue – The Mills Building

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Kansas City

Pembroke Hill Dining Hall

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Google Bay View campus in Mountain View, California.Photo © Iwan Baan, Courtesy of Heatherwick Studio
Mason, OH

Cincinnati Open Lindner Family Tennis Center

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg 0 0 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-08-20 16:27:142025-08-20 16:30:50Cincinnati Open Lindner Family Tennis Center
Google Bay View campus in Mountain View, California.Photo © Iwan Baan, Courtesy of Heatherwick Studio
Mountain View, CA

Google Bay View Campus

…
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2025/04/23083350/CREDIT_Iwan-Baan_Google-Bay-View-22-04_5816_Iwan-Baan_LR-mono.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1334 2000 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-04-25 10:39:052025-06-04 10:26:26Google Bay View Campus
Mason, OH

Cincinnati Open Lindner Family Tennis Center

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg 0 0 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-08-20 16:27:142025-08-20 16:30:50Cincinnati Open Lindner Family Tennis Center
Google Bay View campus in Mountain View, California.Photo © Iwan Baan, Courtesy of Heatherwick Studio
Mountain View, CA

Google Bay View Campus

…
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2025/04/23083350/CREDIT_Iwan-Baan_Google-Bay-View-22-04_5816_Iwan-Baan_LR-mono.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1334 2000 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-04-25 10:39:052025-06-04 10:26:26Google Bay View Campus
Council Bluffs, Iowa

James Turrell Skyspace

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2025/03/24062220/james-turrell-sphere-7-min.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1512 2016 Alexandra Contreras https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/05/24152838/logo.svg Alexandra Contreras2025-03-31 13:46:032025-04-24 11:33:17James Turrell Skyspace
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Latest Updates

Featured

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April 24, 2024
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TaubmanEXTERIOR PATINATED ZINC SURFACE, ROANO ZINC.
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Zinc Guide Part 3: Innovative Zinc Patinas & Finishes, And the World’s Most Interesting Architecture

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Custom patinated zinc and aluminum panels adorn the parking facade for Children's Hospital Richmond Pavilion.
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The Hunter Museum, clad in Zahner's preweathered Hunter Zinc.Ɱ, Creative Commons Attribution-Share Alike 4.0 International license, edited.
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Zinc Guide Part 2: The Intriguing Attributes, Alloys & Finishes of Zinc

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TaubmanEXTERIOR PATINATED ZINC SURFACE, ROANO ZINC.
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Zinc Guide Part 3: Innovative Zinc Patinas & Finishes, And the World’s Most Interesting Architecture

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October 4, 2023
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Custom patinated zinc and aluminum panels adorn the parking facade for Children's Hospital Richmond Pavilion.
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October 2, 2023
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TaubmanEXTERIOR PATINATED ZINC SURFACE, ROANO ZINC.
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Zinc Guide Part 3: Innovative Zinc Patinas & Finishes, And the World’s Most Interesting Architecture

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Custom patinated zinc and aluminum panels adorn the parking facade for Children's Hospital Richmond Pavilion.
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The Hunter Museum, clad in Zahner's preweathered Hunter Zinc.Ɱ, Creative Commons Attribution-Share Alike 4.0 International license, edited.
Education

Zinc Guide Part 2: The Intriguing Attributes, Alloys & Finishes of Zinc

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Exploring the Legendary Process and Projects of KPF

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