Healthcare | Zahner

Children’s Hospital VCU

January 4, 2017/in Exterior Architecture Healthcare, LEED, Parking Structure Richmond--Virginia HKS, HKS Line Brown, Orange, Red L 2015 /by cmorris

Parking Structure for Children’s Hospital of Richmond Pavilion

The Children’s Hospital of Richmond Pavilion (CHoRP) is an HKS-designed building featuring Zahner perforated and patinated zinc throughout its exterior parking facade. The new building serves as a 15-story ambulatory pavilion built on East Broad Street between Tenth and Eleventh Street. The building consolidates existing pediatric clinics into a single urban location in downtown Richmond, Virginia.

Zahner worked with the HKS Line team to provide a custom-perforated skin on three types of patinated zinc. The second, third, and fourth floors of this new building feature a perforated facade which provides airflow into the parking contained within.

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Taubman Museum

Designed by Randall Stout Architects, the building includes a range of metal components manufactured and installed by Zahner engineers and artisans. Zahner was responsible for engineering, fabrication, and installation of the exterior secondary structure and facade. Zahner also provided interior metal surfaces for the project.

Custom patinated zinc and aluminum panels adorn the parking facade for Children's Hospital Richmond Pavilion.

Night photo of the Children's Hospital of Richmond Pavilion.

Dusk at the Children's Hospital of Richmond Pavilion.

Detail of the perforated metal facade for Children's Hospital.

Diagram of the Children's Hospital Richmond.

Maggie’s Centre

December 30, 2016/in Exterior Architecture Healthcare, Hospitality Dundee--United Kingdom, Europe, International Frank Gehry Partners Silver M 2003 /by cmorris

Maggie’s Centre in Dundee, Scotland

Architect Frank Gehry’s first building completed in the United Kingdom, Maggie’s Dundee is a unique building featuring Zahner metalwork. The facility serves cancer patients in Scotland, and provides a caring environment for the patients and families during recovery.

Maggie’s Dundee is among the first of the centers designed and built for Maggie Keswick Jencks, who died of breast cancer in 1995. Jencks dreamed of a place where cancer patients could be treated as human beings, a center built around a kitchen, with books and caring staff. She never lived to see this dream realized. After her passing, her husband, architectural critic Peter Jencks, played a key role in commissioning and advocating the first center in

The Centre in Dundee, Scotland is the third such center. Designed by Frank Gehry Partners, the architect donated his services and the project was completed in 2003. Today there are over a dozen Maggie’s Centres all over the United Kingdom, designed by architects from Zaha Hadid to Daniel Libeskind.

This project involves a labyrinth in the structures front yard, and an elaborately curved stainless steel roof. Zahner donated labor and fabricated the stainless steel roof at cost, which was then shipped to Scotland and installed by local labor. The project was completed in the same year as Bard College, also produced by Frank Gehry Partners with Zahner.

Maggie's Dundee in Scotland, United Kingdom

Sidra Medical Center

August 15, 2016/in Exterior Architecture Healthcare Asia, Doha--Qatar, International, Middle East Pelli Clarke Pelli Blue, Green, Orange XL 2014 /by cmorris

Sidra Medical and Research Center in Doha, Qatar

The Sidra Medical Center is designed by Cesar Pelli of Pelli Clarke Pelli with the executive architect Ellerbe Becket in Kansas City. The design is a massive Research and Medical Center which will serve both the science and health for local Qatari’s in Doha.

Zahner produced the three massive ‘wings’ which salute the sky using ZEPPS, Zahner’s process for designing and manufacturing complex structural forms. The subtle dual curvature required precise engineering and intelligent organization of components.

The Sidra project was unique for Zahner in a few different ways. Most projects produced using the ZEPPS Process feature a surface skinned with a durable metal such as stainless steel or copper. The client requested a terra cotta ceramic tile rather than a metal surface. While most environments will find stainless steel to be the highest performance materials, in environments such as a Doha, where sandstorms can blast silica into the surface, a harder, ceramic exterior facade was required.

The project was also unique for Zahner in that it was the first structure to use the Export ZEPPS. This means that instead of preassembling ZEPPS megapanels at Zahner, the ZEPPS components were fabricated and shipped in a disassembled state to Doha. There, instead of sending a field crew to Doha, local installers worked from a manual produced by Zahner. The local installers manual to produce the hundreds of unique panels in an on-site facility nearby the construction site. The panels were then crane-lifted and set by installers on each floor of the building.

Aerial photograph of Sidra, substantially completed.

Export ZEPPS for Sidra

Under normal circumstances, the ZEPPS Panels are fabricated and assembled in the Zahner shop. Each completed panel is shipped to the job site, and under ideal circumstances, installed by Zahner’s own field install team. In the case of Sidra, these ZEPPS Panels were fabricated as parts, packed, crated, and shipped in cargo containers to the site where the parts were re-assembled on site by local Qatari installers contracted by Alce Engineering. Below, a Zahner worker organizes parts for crating and shipment.

To organize this overseas project required the production of digital and paper instruction manuals particular to the Sidra Project’s Export ZEPPS. Zahner Engineers worked with the Marketing Department at Zahner to accurately convey all aspects of assembling Sidra’s Export ZEPPS Panels for prompt installation onto the structure.

Photograph of the paper version of the Export ZEPPS™ Manual for Sidra.

Assembly of an Export ZEPPS™ Panel in Doha.

About the Sidra Medical Center

Sidra is part of a new medical zone on the Education City campus. The Sidra Medical Center will also include residential accommodations for about 300 nurses, a car park and a pedestrian walkway to Weill Cornell Medical College. Sidra Medical Center houses over 500 beds for patients.

At full operation, Sidra will employ over 2,000 full time staff, including a team of highly talented and accomplished physicians and scientists to help establish the medical and research facility as a genuine center of excellence.