Kauffman Stadium Improvements at Royals Ballpark
The recent Kauffman Stadium renovation for the Royals Ballpark in Kansas City was lead by the architects at Populous. The improvements to the structure included an exterior stainless steel facade produced by Zahner, as well as improvements to the interior experience. The improvements also included the Royals Crown artwork, which was also produced by Zahner.
The new structure at the Royals stadium features two sections which use selective perforations in stainless steel to create the image of the Royals logo on the surface of the metal. This perforated surface wraps the entire building, yielding a mesh facade which provides light, air control, and an visually intriguing artistic aesthetic.
A pattern of perforations and dimples allows glimpses of the original structure and the emblazoned the Royals’ graphic adds visual delight. Daylight and air transverse the facade, and the result is a breezy atmosphere which anticipates the excitement of the ballpark within.
The new Royals Crown at the Royals Ballpark was designed by Populous in two stages for the Kauffman Stadium. The golden structure was designed to crown the new vertical screen at the stadium, one of the largest screens of its kind in the world.Zahner was responsible for engineering, fabricating, and installing the Kauffman Stadium Crown using gold interference-coated stainless steel. The metal skin of the interference coating is nearly iridescent, and gives the surface an additional bright sparkle. This stainless steel also features a machine-indented surface. Imperceptible from a distance, this fine-bumped surface reduces the oil-canned appearance common among thin-gauged metal. Each of the spheres at the peaks of the crown are outfitted with hundreds of LED lights that light up for various effects and illuminate the night sky.
The details above show the exquisite stainless steel surface, a process Zahner developed for a soft semi-reflective surface known as Angel Hair stainless steel. The details also reveal how the logo is composed of a dimpled and perforated facade. When standing a hundred feet from the facade, these dimples and perforations disappear to the naked eye, becoming the Royals graphic seen above and below.
The Technology Behind the Surface
The pattern which determines the location of perforations and dimples is made using the Zahner-patented ZIRA Process. It allowed the client to choose a picture or graphic. The designers selected the Royals logo, which was then translated into machine language, fabricated, and installed by a team of Zahner craftsmen and engineers working together to ensure the highest quality result.
Today designers have access to the ImageWall app, which provides a fast way to upload images and automatically design perforated image metal systems. Many improvements in technology have occurred since this piece was manufactured. One example is the improved parametric relationship and perforation across a panel's seam. This innovation is called Cross-Seam Perf, and it provides a more seamless aesthetic for perforated metal.
ImageWall provides designers with a simple web app to design and manufacture custom perforations in a familiar 3D environment. Upload an image an instantly see your graphics as perforated designs. Change materials, size, and perf-shape to customize your perforated screen system.