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KCPD Headquarters

August 15, 2016/in Exterior Architecture, Interior Architecture Government, Highrise, LEED Kansas City Helix Blue-grey L 2015 /by cmorris

Kansas City Police Department HQ RENOVATION & EXPANSION

KCPD Headquarters’ renovation and expansion was led by Helix Architecture and features Zahner fabrication and design assist exploration. The existing building, which hadn’t been renovated since opening in 1938, features both a new tower expansion as well as historical restoration and renovation to the original building interior and exterior spaces.

The Kansas City Police Headquarters renovation marks a shift in how police departments can use architecture to shift perception and engagement in the community. The building update provides a modernized facility for KCPD employees, as well as a first floor community atrium for citizens to engage in the Police Department’s Headquarters. 

Zahner’s scope on the project included both interior and exterior cassette panels in pre-weathered zinc. The panel layout positions the zinc skins diagonally skyward, and its unique diamond shape emphasizes the vertical nature of the space, providing the new addition with a sense of fortitude.

THE DE YOUNG MUSEUM IN SAN FRANCISCO. ZAHNER OWNED THE ENTIRE EXTERIOR COPPER SKIN AND GLAZING.
Related System

Embossing

Zahner's unique history of metal embossing for bumped and dimpled metal surfaces has been used over the years to create unique approaches to metal panel systems. Create deep textures in metal surfaces with your designs.

Photograph of the KCPD Community room during the opening ceremony for the renovated police headquarters.

Photograph of the KCPD Community room during the opening ceremony for the renovated police headquarters.

PHOTO © A. ZAHNER COMPANY.

Detail of the punched and custom-embossed zinc exterior facade at KCPD Headquarters.

Detail of the punched and custom-embossed zinc exterior facade at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Interior space with custom zinc feature wall at KCPD Headquarters.

Interior space with custom zinc feature wall at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Interior space with custom zinc featurewall at KCPD Headquarters.

Interior space with custom zinc featurewall at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Rooftop terrace at Kansas City Police Department Headquarters.

Rooftop terrace at Kansas City Police Department Headquarters.

PHOTO © A. ZAHNER COMPANY.

Keeping with the KCPD’s desire to increase community interaction, extensive improvements were also made to the first floor where visitors enter the space. Here a community room serves as a space for meetings and public engagement.

The interior spaces continue the embossed zinc cladding, providing a backdrop for art by Rob Ley of Urbana, and giving cohesion between the addition and the existing historic building. The interior panels also serve the dual purpose of providing noise mitigation at the entrance of the space.

Creating a Custom-Embossed and Perforated Zinc Panel

Rather than adding patina to the sheets, Helix designers were interested exploring various possibilities with machined surfaces. The exterior panels located on the tower expansion feature a racetrack-shaped obround bump which is repeatedly embossed into the metal surface. This texturing of the metal adds rigidity to the panels to prevent wavering in the metal panels. When assembled in unison, the repetition of these shapes emulates the warp and weft of the officers’ cloth uniforms.

The unique panel system was tested in two mockups at Zahner, each of which provided valuable insight into how to provide the complex geometries of the zinc system.

Zinc panel siding mockups are displayed at Zahner for architectural analysis.

Zinc panel siding mockups are displayed at Zahner for architectural analysis.

PHOTO © A. ZAHNER COMPANY.

Interior zinc wall during installation at KCPD Headquarters.

Interior zinc wall during installation at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Corner mockup for the KCPD facade.

Corner mockup for the KCPD facade.

PHOTO © A. ZAHNER COMPANY.

Rendering of the renovation provided to the KCPD Headquarters.

Rendering of the renovation provided to the KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Designing Custom Perforated Panels using Zinc

The existing entrance for the project is largely composed of non-absorptive materials such as glass and tile. This meant that finding a solution to mitigate noise in the community entrance was of utmost importance. The designers at Helix worked with Zahner to develop a series of micro perforations and sound-absorptive backing on the panels.

The perforations allow noise to enter, while acoustic material nestled within the panel absorbs noise. The perforated surface of the zinc further prevents echo and reverberation of sound from coming back out of the panels. Zahner provided the entire custom perforated panel as one unit, with the acoustic backing already within each panel and ready for installation.

Detail of the punched and custom-embossed zinc acoustic panels at KCPD Headquarters.

Detail of the punched and custom-embossed zinc panels at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

The building facade has an appearance of armored cladding.

The building facade has an appearance of armored cladding.

PHOTO © A. ZAHNER COMPANY.

Interior and exterior zinc metalwork at the Kansas City Police Department Headquarters.

Interior and exterior zinc metalwork at the Kansas City Police Department Headquarters.

PHOTO © A. ZAHNER COMPANY.

Managing the Building’s Historic and Green Construction

In order to accommodate the police department’s need for continued use of the space, the general contractor, JE Dunn, divided the project into several phases. Special consideration was also taken towards historic pieces, such as marble in the restroom. Historically significant materials were refurbished and reused in other areas of the building.

This eco-friendly design decision is also echoed in Helix’s desire to use zinc panels. The zinc was sourced from Jarden Zinc, who also provides coin blanks to mints from around the world (including the blanks used to make the US penny). The leftover material from the coinage is melted down to produce sheets. All zinc used for the KCPD Headquarters is 100% recyclable and environmentally friendly. The project is anticipated to receive a LEED Gold certification.

Interior walls with zinc cladding, photographed with the Rob Ley interior sculpture at KCPD Headquarters.

Interior walls with zinc cladding, photographed with the Rob Ley interior sculpture at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Detail of the punched and custom-embossed zinc acoustic panels at KCPD Headquarters.

Detail of the punched and custom-embossed zinc panels at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24110607/4_custom-embossed-metal-panels-custom-bumped-surface.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:152024-04-09 12:54:56KCPD Headquarters

Kauffman Center

August 15, 2016/in Exterior Architecture Performance Center Kansas City BNIM, Safdie Architects Silver L 2011 Homepage Featured /by cmorris

KAUFFMAN CENTER FOR THE PERFORMING ARTS

The Kauffman Center for the Performing Arts is a project designed by Safdie Architects located in Kansas City. Zahner provided the stainless steel and substructure, which wraps the entirety of the facade and roof. This included the engineering, fabrication, and installation. Zahner also provided interior metalwork in key areas such as staircases and other architectural detailing on the building’s interior.

KAUFFMAN CENTER FOR THE PERFORMING ARTS CLAD IN GB-60 STAINLESS STEEL.

KAUFFMAN CENTER FOR THE PERFORMING ARTS CLAD IN GB-60 STAINLESS STEEL.

PHOTO © DRONE & FILM STUDIOS.

Zahner worked closely with the design team to develop the surface systems. The entire roof and metal wall-surface is clad in GB-60 stainless steel. Zahner developed this product to provide a muted reflectivity and resilience to the elements.

The internationally recognized design team assembled includes Moshe Safdie & Associates, BNIM Architects, JeDunn Construction, Theatre Projects Consultants, and Nagata Acoustics. Their design incorporates the very latest in architectural innovation and technology to create virtually perfect acoustics and optimal sightlines in both performance halls.

KAUFFMAN CENTER FOR THE PERFORMING ARTS CLAD IN GB-60 STAINLESS STEEL.

KAUFFMAN CENTER FOR THE PERFORMING ARTS CLAD IN GB-60 STAINLESS STEEL.

PHOTO © DRONE & FILM STUDIOS.
KAUFFMAN CENTER FOR THE PERFORMING ARTS.

KAUFFMAN CENTER FOR THE PERFORMING ARTS.

PHOTO © DRONE & FILM STUDIOS.
Related Project

Fisher Center

The performance center was completed in 2003, designed by Frank Gehry Partners. Zahner has been involved with Gehry's firm since the beginning, and has been involved in a number of featured Gehry projects over the years. The Bard College was finished a year after Weatherhead at Case Western, and a year prior to the Pritzker Pavilion in Millennium Park, Chicago. All three were built using Zahner engineering-design, fabrication, and installation.

The design provides a 285,000-square-foot hall with two performance venues: the 1,800-seat Muriel Kauffman Theatre and the 1,600-seat Helzberg Hall. The first stainless steel panels were installed at the Kauffman Center the week of August 2nd, 2010, and the project was inaugurated September 16th 2011.

KAUFFMAN CENTER FOR THE PERFORMING ARTS.

KAUFFMAN CENTER FOR THE PERFORMING ARTS.

PHOTO © DRONE & FILM STUDIOS.
Zahner installers set panels at Kauffman Center.

Zahner installers set panels at Kauffman Center.

Photo © A. Zahner Company.
Installation of Kauffman Center interior metalwork by Zahner field operators

Installation of Kauffman Center interior metalwork by Zahner field operators.

Photo © A. Zahner Company.
Field operators install the ZEPPS™ Panels on the South roof of Kauffman Center

Field operators install the ZEPPS™ Panels on the South roof of Kauffman Center.

Photo © A. Zahner Company.
A single ZEPPS panel for the roof system is hung at Kauffman Center.

A single ZEPPS panel for the roof system is hung at Kauffman Center.

Photo © A. Zahner Company.
Kauffman Center architectural paneling

Kauffman Center architectural paneling.

Photo © A. Zahner Company.
KAUFFMAN CENTER FOR THE PERFORMING ARTS.

KAUFFMAN CENTER FOR THE PERFORMING ARTS.

PHOTO © DRONE & FILM STUDIOS
KAUFFMAN CENTER FOR THE PERFORMING ARTS.

KAUFFMAN CENTER FOR THE PERFORMING ARTS.

PHOTO © DRONE & FILM STUDIOS.
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2016/08/20101911/Entire-Structure-Kauffman-Center-Inspection-5-grad.jpg?strip=all&quality=92&webp=85 1665 2500 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:142023-01-20 10:20:44Kauffman Center

Kansas City Zoo

August 15, 2016/in Exterior Architecture Zoo Kansas City BNIM Brown M 1995 /by cmorris

The Deramus Education Pavilion at the Kansas City Zoo

Designed by BNIM, the Deramus Education Pavilion was created to symbolize the Kansas City Zoo and provide a preparatory experience for every zoo visitor. Zahner provided the custom copper standing seam and bold batten roof panels. These featured built-in gutters which were formed to create a unique geometry on the surface.

The roof systems throughout the project were installed as raw sheet, and will be allowed to naturally age. Over the years, the project has developed a dark brown patina, and after a few decades, will develop a deep green-blue patina.

The copper sheets were developed as standing seam and bold batten roof panels. These were designed with custom built-in gutters formed to cap the roof’s unique geometry. 

Related System

Canopy

Custom canopies fabricated with Zahner engineering benefit from high-quality craft and attention to detail. Zahner engineers work with designers and contractors to develop integrated systems which meet a range of desired aesthetics, from historic restorations and filigree to contemporary geometric forms.

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Aerial imagery of the Deramus entrance pavilion at the Kansas City Zoo.

Aerial imagery of the Deramus entrance pavilion at the Kansas City Zoo.

Photo © Google.

The design of the building integrates many sustainable strategies. The building plan takes advantage of the site’s solar orientation. Operable windows are a part of the building’s envelope on the south, east, and west facades, allowing for natural cross ventilation to occur when appropriate. A highly energy-efficient HVAC system was sought, and several energy efficiency measures were employed in the design to minimize the energy used throughout the building. Extensive use of natural daylighting is incorporated into the envelope of the building.

A few examples of the materials used in the building design are as follows: structure made completely of salvaged or sustainably managed wood products, a copper roof that is comprised of 80% post-consumer waste copper and ‘waste’ marble floors (that is, floors made from marble that has been rejected for other purposes).

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24111547/1_kansas-city-zoo-aerial.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:142020-10-30 18:34:12Kansas City Zoo

Kansas City Star

August 15, 2016/in Exterior Architecture Industrial, LEED Kansas City Austin Group Green L 2006 /by cmorris

Kansas City Star Production Facility

The production facility for the Kansas City Star includes a locally manufactured, custom-patinated copper, created by Zahner for the building’s facade. The new production facility for the Kansas City Star was designed and developed by The Austin Company, an engineering design firm specializing in large-scale industrial facilities.

Zahner developed a preweathered copper patination system for this building. An estimated 4155 pre-patina copper panels were installed on the building’s surface to create the 80,000 SF surface area. The building’s green surface is mottled and variegated, a patina designed to age the building’s copper surface by 200 years. The natural patina will continue to grow and change in appearance as it ages. The patina provides a layer of natural protection for the copper alloy.

Related Surface

Custom Patinated Copper

Zahner has developed proprietary techniques to preweather copper and copper-alloyed sheets with deep, rich patinas not unlike those that formerly took several decades to develop naturally. Some of these techniques can develop the rich green and blue tones of cupric nitrate on the copper surface. Other techniques will develop browns, yellows, and oranges in various hues.

The Kansas City Star Production Facility.

The Kansas City Star Production Facility.

PHOTO © A. ZAHNER COMPANY.

The Kansas City Star Production Facility.

The Kansas City Star Production Facility.

PHOTO © A. ZAHNER COMPANY.

The Kansas City Star Production Facility.

The Kansas City Star Production Facility.

PHOTO © A. ZAHNER COMPANY.

The Kansas City Star Production Facility.

The Kansas City Star Production Facility.

PHOTO © A. ZAHNER COMPANY.

The Kansas City Star Production Facility.

The Kansas City Star Production Facility.

PHOTO © A. ZAHNER COMPANY.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24121557/1_natural-prewewathered-copper-kc-star-c-zahner-tex-jernigan-801.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:132020-10-30 18:32:00Kansas City Star

Hands of Man

August 15, 2016/in Art & Sculpture Public Art, Sculpture Kansas City L. William Zahner Blue, Green S 2006 /by cmorris

Hands of Man, Public Artwork

Hands of Man is an artwork by L. William Zahner, made as a gift to The Salvation Army in Kansas City. The artwork was produced by tracing the hands of Salvation Army employees. These hands drawings were scanned and cut in copper, using Zahner’s art fabrication facility.

After using machinery to cut-out the several hundred copper hands, these parts were hammered into the individual shapes to give them form and texture. The hands were then welded and sculpted to form a large-scale sculpture of a hand.

Zahner then used patination techniques to give the surface a mottled Star Blue patina on the surface of the metal before having the sculpture delivered to the Salvation Army Headquarters, based only a few blocks from the Zahner Campus.

The Hands of Man sculpture is a good example of how an artist can use Zahner public art fabrication service to build sculpture. Art services provided by Zahner will help assist artists to engineer, fabricate, deliver, and install public art.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24121428/1_hands-of-man-green-patina.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:032020-10-26 12:53:22Hands of Man

H&R Block Installation

August 15, 2016/in Art & Sculpture Sculpture Kansas City Dierk Van Keppel Blue M, S 2006 /by cmorris

‘Blue Sun’ Hanging Mobile for H&R Block Headquarters

In 2006, H&R Block commissioned artist Dierk van Keppel to produce a custom glasswork in the new headquarters for their downtown office in Kansas City. Blue Sun is a blown and fused glass mobile, hung in an aluminum armature.

Zahner worked in both an art fabricator capacity, as well as a collaborator to Dierk Van Keppel. Keppel used glass blowing and fusing to create a number of fused glass pieces in flat form.

Zahner cut the glass and produced the frames and stainless steel armatures for the artwork.  Zahner also provided engineering-design to create the sculpture’s balance and leveling mechanisms that keep the mobile stable.

Detail of the metal ceiling system made for the Starlight Theatre Donor's Circle Detail of the metal ceiling system made for the Starlight Theatre Donor's Circle
Related Project

Starlight Donor’s Circle

Zahner engineers and artisans worked with Gastinger Walker Harden, with Bob Rohlf and the Starlight Theatre Association of Kansas City to engineer, fabricate, and install the artwork. The surface features glass cast by local Kansas City artist Dierk Van Keppel.

Dierk Van Keppel installation at the H&R Block in Kansas City.

Dierk Van Keppel installation at the H&R Block in Kansas City.

Photo © A. Zahner Company.

Dierk Van Keppel installation at the H&R Block in Kansas City.

Dierk Van Keppel installation at the H&R Block in Kansas City.

Photo © A. Zahner Company.

Dierk studied art glass at the University of Kansas from 1983 to 1987, assisting with lectures and demonstrations for artists including Dale Chihuly, Stephen D. Edwards, Ken Carder, Fritz Driesbach, and Wes Hunting.

In 1984, Dierk studied under Richard Marquis and Thermon Statom at Pilchuck Glass Studio in Stanwood, WA, joining the staff at Pilchuck in 1985. In 1986, Dierk founded his first private glass studio, Free State Glass, in Lawrence, KS. In 1991, the artist moved closer to his hometown near Kansas City, and established Rock Cottage Glassworks in Merriam, Kansas.

Dierk Van Keppel sculptural installation at the H&R Block Space in Kansas City.

Dierk Van Keppel sculptural installation at the H&R Block Space in Kansas City.

Photo © A. Zahner Company.

Dierk Van Keppel sculptural installation at the H&R Block Space in Kansas City.

Dierk Van Keppel sculptural installation at the H&R Block Space in Kansas City.

Photo © A. Zahner Company.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24131602/1_dierk-van-keppel-hr-block-kansas-city-655.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:032025-02-20 07:42:39H&R Block Installation

Dome on the Plaza

August 15, 2016/in Exterior Architecture Historic Kansas City Gastinger Walker Harden Brown, Orange, Red, Yellow M 2008 /by cmorris

The Dome on the Country Club Plaza

Working with Gastinger Walker Harden Architects and Highwood Properties, Zahner produced the subtly spiraling domed roof for Baja 600 Restaurant on the Country Club Plaza in Kansas City. Zahner designed, engineered, fabricated, and installed the Dome using zinc with custom patina.

The Dome on The Plaza uses Roano Zinc, a preweathered zinc with custom patina. The Roano Zinc surface is an aged patina whose variegated tones vary from panel to panel, creating an aged aesthetic suitable for both contemporary and historic architecture.

Domed roofs are complex feats of engineering, and this one is no different. Constructing the dome’s cladding required sophisticated planning and layout. Each row of panels is characterized by a unique panel shape, requiring over twenty panel types. Zahner engineers mapped the thirty foot diameter dome so that the complex surface would be easily installed.

Roano Zinc patina featured as part of the Dome on the Plaza.

Roano Zinc patina featured as part of the Dome on the Plaza.

Roano Zinc patina featured as part of the Dome on the Plaza.

Roano Zinc patina featured as part of the Dome on the Plaza.

Photograph of the Dome on the Plaza after decade of aging.

Photograph of the Dome on the Plaza after decade of aging.

Photograph of the Dome on the Plaza after decade of aging.

Photograph of the Dome on the Plaza after decade of aging.

PHOTO © A. ZAHNER COMPANY

Roano Zinc-clad Dome on the Country Club Plaza during installation.

Roano Zinc-clad Dome on the Country Club Plaza during installation.

PHOTO © A. ZAHNER COMPANY

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24125607/1_roano-patina-on-baja-dome.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:30:542025-03-05 18:27:24Dome on the Plaza

Crosstown Substation

August 15, 2016/in Exterior Architecture Industrial Kansas City Pendulum James Woodfill Brown M 2013 /by cmorris

Crosstown Substation Renovation for the KCP&L

The architects at Pendulum developed a synthesizing design which combines elements of public art, architecture, and kinetic motion-based visual arts to create a low-profile barrier wall wrapping the KCP&L Substation.

Prior to the new design, the corner of 18th and Locust was deteriorating. KCP&L replaced the wall with a new design, including commissioned artwork, that would reflect the Crossroads’ artistic community spirit.
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The winning design by Pendulum included a space for the light artist James Woodfill to create a kinetic display. As the sun sets, an animated display of lights takes over: 10,500 color-changing LED lights alternate to create an illusion of motion, powered by 117 solar panels.

Photograph of the Crosstown Substation west facade at dusk.

Photograph of the Crosstown Substation west facade at dusk.

PHOTO © A. ZAHNER COMPANY

Crosstown Substation designed by Pendulum, featuring Solanum weathering steel metalwork.

Crosstown Substation designed by Pendulum, featuring Solanum weathering steel metalwork.

PHOTO © A. ZAHNER COMPANY

Custom cylinder sidewalk lights cast unique shadows through perforations.

Custom cylinder sidewalk lights cast unique shadows through perforations.

PHOTO © A. ZAHNER COMPANY

Custom cylinder sidewalk lights cast unique shadows through perforations.

Custom cylinder sidewalk lights cast unique shadows through perforations.

PHOTO © A. ZAHNER COMPANY

Crosstown Substation designed by Pendulum, featuring Solanum weathering steel metalwork.

Crosstown Substation designed by Pendulum, featuring Solanum weathering steel metalwork.

PHOTO © A. ZAHNER COMPANY

The Crosstown Substation, featuring a prepatinated weathering steel custom wall system.

The Crosstown Substation, featuring a prepatinated weathering steel custom wall system.

PHOTO © A. ZAHNER COMPANY

Photograph of the Crosstown Substation west facade at dusk.

Photograph of the Crosstown Substation west facade at dusk.

PHOTO © A. ZAHNER COMPANY

Detail of the Crosstown Substation during daylight.

Detail of the Crosstown Substation during daylight.

PHOTO © A. ZAHNER COMPANY

Manufacturing the Weathering Steel Facade for Pendulum Architects

Zahner was brought on to provide a weathering steel surface that would endure all four seasons in Kansas City, as well as provide a worn steel aeshtetic with minimal corrosion and staining of adjacent surfaces. Using the Solanum Steel process, Zahner was able to provide a warm steel patina. Zahner also worked closely with the project team to provide all structural steel and fabrication required for the project.

Rendering of Crosstown Substation, designed by Pendulum Architects in Kansas City.

Rendering of Crosstown Substation, designed by Pendulum Architects in Kansas City.

PHOTO © A. ZAHNER COMPANY

Mockup of Crosstown Substation, installed on-site at the previous park.

Mockup of Crosstown Substation, installed on-site at the previous park.

PHOTO © A. ZAHNER COMPANY

Crosstown Substation at night.

Crosstown Substation at night.

Photo © A. Zahner Company.

Crosstown Substation at night.

Crosstown Substation at night.

PHOTO © A. ZAHNER COMPANY

History of the Crosstown Substation

Originally the KCP&L station was the site of the Holmes Square Park. Designed by George Kessler, the park was originally opened in 1897, the same year A. Zahner Company was founded by Andrew Zahner. The park was directed by Elenore Canny, who was sworn in by the Kansas City Police Department in 1910, becoming the first woman to serve and protect as a police officer in Kansas City, Missouri, and also one of the first female police officers in America.

KCP&L has decided to place a plaque on the gate of the substation commemorating the Holmes Square Park and the accomplishments of Elenor Canny. The material and construction of the plaque was generously donated by A. Zahner Company.

Project Team

  • Architect/Designer: Pendulum
  • General Contractor: Turner Construction, Inc.
  • Lighting Consultant: Derek Porter Studio
  • Structural Engineer: Du Bois Consultants
  • Commissioned Artist: James Woodfill
  • Steel Contractor/Fabricator/Supplier: Zahner

Awards and Recognition

  • 2014 EDC Cornerstone Award Winner for Energy
  • 2014 Kansas City Chapter AGC Building Excellence Award
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24114000/1_crosstown-station-solanum-steel.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:30:512025-03-03 11:04:53Crosstown Substation

Cerner Headquarters

August 15, 2016/in Art & Sculpture, Exterior Architecture Flagship, Workplace Kansas City Gould Evans Associates Silver M, S 2005 /by cmorris

Signage for Cerner Headquarters Vision Center Forum Portals

The Cerner Corporation World Headquarters is designed by Gould Evans and features Zahner-manfufactured signage systems. Zahner produced this uniquely perforated stainless steel sculpture and sign for the Cerner Corporation in North Kansas City.

Two sculptural navigational displays were built: a small corner entrance sign adjacent to the building’s main entrance, and a large signage system visible from the nearby highway. This larger sign features an illuminated Cerner logo mounted on the perforated stainless steel screen wall.

Each of the displays were fabricated by Zahner using ZIRA, a patented technology developed by Zahner creating perforated imagery. The architects and client designed a non-repeating pattern of 1’s and 0’s, binary code in a non-repeating pattern. Zahner developed a process to rapidly punch the numbers using multiple dies.

Detail of the perforated metal signage system at Cerner Headquarters.

Detail of the perforated metal signage system at Cerner Headquarters.

PHOTO © A. ZAHNER COMPANY.

Cerner signage wall at the Cerner World Headquarters.

Cerner signage wall at the Cerner World Headquarters.

PHOTO © A. ZAHNER COMPANY.

Detail of the perforated metal system used for Cerner Headquarters.

Detail of the perforated metal system used for Cerner Headquarters.

PHOTO © A. ZAHNER COMPANY.

Detail of the Cerner World Headquarters signage wall.

Detail of the Cerner World Headquarters signage wall.

PHOTO © A. ZAHNER COMPANY.

The larger of the two displays, visible from the end of 210 Highway in North Kansas City, was produced with lighting systems embedded in the aluminum and stainless steel framework. Pictured above and below are photos of the signage at night, and during the day. As cars drive by, it appears to flash and animate due to the lights parallactic relationship with the perforations.

The complete system for the 61′ long sign structure comprises 72 panels supported vertically by stainless steel structural fins of varying depth and shape. Each panel is constructed from 18-gauge stainless steel, with a perforation pattern generated from a random sequence of binary code.

The display closest to the building features a DNA strand within the sign, visible as an orange tube. The structure was built with 1/4″ aluminum fins, attached to square tubes which create the sign’s profile. The face of the fins were installed with 14 gauge Angel Hair Stainless steel panels.

Additional metal signage at Cerner Headquarters.

Additional metal signage at Cerner Headquarters.

PHOTO © A. ZAHNER COMPANY.

Additional metal signage at Cerner Headquarters.

Additional metal signage at Cerner Headquarters.

PHOTO © A. ZAHNER COMPANY.

Fabricating the Cerner Signs

The sculptural sign was custom perforated from stainless steel plates using binary code to create the pattern. The surface is an array of 1’s and 0’s randomly placed across the plates of stainless steel.

Below are photos from the Zahner shop in Kansas City, where the material for each display was formed. Each panel was perforated using dies custom-made for the project. Together with the automated punches allowed the fabricators on the shop floor to quickly assemble components after being produced on the computer-controlled punch.

Backlit perforated metal system at Cerner Headquarters.

Backlit perforated metal system at Cerner Headquarters.

PHOTO © A. ZAHNER COMPANY.

Cerner signage during fabrication at Zahner .

Cerner signage during fabrication at Zahner .

PHOTO © A. ZAHNER COMPANY.

Cerner signage during fabrication at Zahner .

Cerner signage during fabrication at Zahner .

PHOTO © A. ZAHNER COMPANY.

Cerner signage during fabrication at Zahner .

Cerner signage during fabrication at Zahner .

PHOTO © A. ZAHNER COMPANY.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24114932/1_cerner-headquarters-sculpture.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:30:472025-04-21 06:36:25Cerner Headquarters

Bartle Sky Stations

August 15, 2016/in Art & Sculpture Monument, Public Art, Sculpture Kansas City R.M. Fisher L, XL 1994 /by cmorris

Bartle Hall Sky Stations

Located in downtown Kansas City, artist R.M. Fischer worked with Zahner to produce the stainless steel and aluminum sculptures which rest upon massive pylons at the intersection of three major highways. After completion in 1994, these four sculptures quickly became icons synonymous with Kansas City’s downtown cityscape.

These sculptures are inspired by 1930s Art Deco style, which can be seen throughout the Municipal Auditorium’s chandeliers and decorative designs at Bartle Hall. The tube frames which form the bases are 18’x40′ in size. The concrete pylons that the sculptures sit atop are 300′ tall. Zahner employed fusion welding, a technique with nuclear plant specifications using aluminum and stainless steel with a #4 Satin finish.

None

Installation was accomplished by lowering the sculptures from a helicopter, a Sikorsky S-64 Skycrane specifically engineered for heavy lifting.

Zahner played a pivotal role in the entire production of the piece, assisting the artist with budgeting, scheduling, and fabricating,and delivering. This completion of this total solution monumental artwork set the stage for Zahner’s art fabrication initiative; providing a process to produce artworks of various scales and of metal materials on an artist’s budget.

Zahner installers secure each of the Bartle Hall Sky Stations.

Zahner installers secure each of the Bartle Hall Sky Stations.

R.M. Fischer's Sky Stations at Night

R.M. Fischer’s Sky Stations at Night

Panoramic of the Bartle Hall Sky Stations in the Kansas City Skyline.

Panoramic of the Bartle Hall Sky Stations in the Kansas City Skyline.

Interior Artworks

In addition to massive artworks on top of the Bartle Hall, Zahner also completed many of the 48 interior hanging works in the facility for the artist R. M. Fischer. Among the many artworks are a giant clock, and many light fixtures which illuminate the lobbies, pedestrian passageways, and conference center. Not only has Fischer’s art become one of the most talked-about public commissions, but also one of the most recognizable.

Interior artworks, also by R.M. Fischer, at Bartle Hall.

Interior artworks, also by R.M. Fischer, at Bartle Hall.

Interior artwork, also by R.M. Fischer, at Bartle Hall.

Interior artwork, also by R.M. Fischer, at Bartle Hall.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24132152/1_bartle-hall-sky-c-zahner-5354-2.jpg?strip=all&quality=92&webp=85 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:30:412020-10-30 11:13:33Bartle Sky Stations
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