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Silver Towers

August 15, 2016/in Exterior Architecture, Landscape Architecture Highrise, Residential New York City James Carpenter Design Associates Silver L /by cmorris

Silver Towers Courtyard Trellis in New York

Silver Towers is a development in New York City which features Zahner manufactured perforated metal and glass systems. The courtyard, plinth and rooftop terrace design by James Carpenter Design Associates, brings an artistic approach to both the facade as well as the landscape for the residential project.

Between the two high-rise towers is a six floor plinth, the interior courtyard of which features a 75 foot light wall. Various metal and glass light fixtures which feature the artist’s pattern.

Zahner was hired by the architect to design, engineer, and fabricate these metal and glass systems. Each of the fixtures features a perforated metal floral pattern designed by the architect, contained within a glass and stainless steel lightbox.

Also known as River Place II, the project features two 57 floor twin towers and is located in the Hell’s Kitchen neighborhood of Manhattan Island. The project was developed by Larry Silverstein and completed in 2009.

Perforated panels on Hope Tower at UNMC at dusk. Perforated panels on Hope Tower at UNMC at dusk.
Related Project

Hope Tower at UNMC

The tower serves provides a beacon for students, serving as both a navigational tool and an artistic centerpiece. Zahner provided the ti-coated stainless steel panels, perforated and prepped for installation onto the architect's engineered frame. These panels were engineered and produced at Zahner at the Kansas City plant.

Silver Towers Courtyard at dusk.

Silver Towers Courtyard at dusk.

Photo © A. Zahner Co.

Silver Towers bridge floors at dusk.

Silver Towers bridge floors at dusk.

Photo © A. Zahner Co.

Silver Towers light fixtures and metalwork.

Silver Towers light fixtures and metalwork.

Photo © A. Zahner Co.

Silver Towers entrance at night.

Silver Towers entrance at night.

Photo © A. Zahner Co.

Silver Towers Mockup at the Zahner shop.

Silver Towers Mockup at the Zahner shop.

Photo © A. Zahner Company

Silver Towers Mockup with lighting system

Silver Towers Mockup with lighting system

Photo © A. Zahner Company

Silver Towers in New York City

Silver Towers in New York City

Photo © Vince Muñoz

Above is a photograph of the towers during the day. Zahner produced some metalwork at the building’s top, similar in pattern and effect to those in the building’s courtyard. This rooftop courtyard has not yet been photographed.

Silver Towers is the first project that Zahner has provided metalwork for James Carpenter Design Associates. Recently, Zahner also completed a spiraling 120 foot tower in Nebraska for the architectural firm.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24115632/1_silver-towers.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:32:002020-10-26 16:55:15Silver Towers

KCPD Headquarters

August 15, 2016/in Exterior Architecture, Interior Architecture Government, Highrise, LEED Kansas City Helix Blue-grey L 2015 /by cmorris

Kansas City Police Department HQ RENOVATION & EXPANSION

KCPD Headquarters’ renovation and expansion was led by Helix Architecture and features Zahner fabrication and design assist exploration. The existing building, which hadn’t been renovated since opening in 1938, features both a new tower expansion as well as historical restoration and renovation to the original building interior and exterior spaces.

The Kansas City Police Headquarters renovation marks a shift in how police departments can use architecture to shift perception and engagement in the community. The building update provides a modernized facility for KCPD employees, as well as a first floor community atrium for citizens to engage in the Police Department’s Headquarters. 

Zahner’s scope on the project included both interior and exterior cassette panels in pre-weathered zinc. The panel layout positions the zinc skins diagonally skyward, and its unique diamond shape emphasizes the vertical nature of the space, providing the new addition with a sense of fortitude.

THE DE YOUNG MUSEUM IN SAN FRANCISCO. ZAHNER OWNED THE ENTIRE EXTERIOR COPPER SKIN AND GLAZING.
Related System

Embossing

Zahner's unique history of metal embossing for bumped and dimpled metal surfaces has been used over the years to create unique approaches to metal panel systems. Create deep textures in metal surfaces with your designs.

Photograph of the KCPD Community room during the opening ceremony for the renovated police headquarters.

Photograph of the KCPD Community room during the opening ceremony for the renovated police headquarters.

PHOTO © A. ZAHNER COMPANY.

Detail of the punched and custom-embossed zinc exterior facade at KCPD Headquarters.

Detail of the punched and custom-embossed zinc exterior facade at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Interior space with custom zinc feature wall at KCPD Headquarters.

Interior space with custom zinc feature wall at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Interior space with custom zinc featurewall at KCPD Headquarters.

Interior space with custom zinc featurewall at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Rooftop terrace at Kansas City Police Department Headquarters.

Rooftop terrace at Kansas City Police Department Headquarters.

PHOTO © A. ZAHNER COMPANY.

Keeping with the KCPD’s desire to increase community interaction, extensive improvements were also made to the first floor where visitors enter the space. Here a community room serves as a space for meetings and public engagement.

The interior spaces continue the embossed zinc cladding, providing a backdrop for art by Rob Ley of Urbana, and giving cohesion between the addition and the existing historic building. The interior panels also serve the dual purpose of providing noise mitigation at the entrance of the space.

Creating a Custom-Embossed and Perforated Zinc Panel

Rather than adding patina to the sheets, Helix designers were interested exploring various possibilities with machined surfaces. The exterior panels located on the tower expansion feature a racetrack-shaped obround bump which is repeatedly embossed into the metal surface. This texturing of the metal adds rigidity to the panels to prevent wavering in the metal panels. When assembled in unison, the repetition of these shapes emulates the warp and weft of the officers’ cloth uniforms.

The unique panel system was tested in two mockups at Zahner, each of which provided valuable insight into how to provide the complex geometries of the zinc system.

Zinc panel siding mockups are displayed at Zahner for architectural analysis.

Zinc panel siding mockups are displayed at Zahner for architectural analysis.

PHOTO © A. ZAHNER COMPANY.

Interior zinc wall during installation at KCPD Headquarters.

Interior zinc wall during installation at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Corner mockup for the KCPD facade.

Corner mockup for the KCPD facade.

PHOTO © A. ZAHNER COMPANY.

Rendering of the renovation provided to the KCPD Headquarters.

Rendering of the renovation provided to the KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Designing Custom Perforated Panels using Zinc

The existing entrance for the project is largely composed of non-absorptive materials such as glass and tile. This meant that finding a solution to mitigate noise in the community entrance was of utmost importance. The designers at Helix worked with Zahner to develop a series of micro perforations and sound-absorptive backing on the panels.

The perforations allow noise to enter, while acoustic material nestled within the panel absorbs noise. The perforated surface of the zinc further prevents echo and reverberation of sound from coming back out of the panels. Zahner provided the entire custom perforated panel as one unit, with the acoustic backing already within each panel and ready for installation.

Detail of the punched and custom-embossed zinc acoustic panels at KCPD Headquarters.

Detail of the punched and custom-embossed zinc panels at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

The building facade has an appearance of armored cladding.

The building facade has an appearance of armored cladding.

PHOTO © A. ZAHNER COMPANY.

Interior and exterior zinc metalwork at the Kansas City Police Department Headquarters.

Interior and exterior zinc metalwork at the Kansas City Police Department Headquarters.

PHOTO © A. ZAHNER COMPANY.

Managing the Building’s Historic and Green Construction

In order to accommodate the police department’s need for continued use of the space, the general contractor, JE Dunn, divided the project into several phases. Special consideration was also taken towards historic pieces, such as marble in the restroom. Historically significant materials were refurbished and reused in other areas of the building.

This eco-friendly design decision is also echoed in Helix’s desire to use zinc panels. The zinc was sourced from Jarden Zinc, who also provides coin blanks to mints from around the world (including the blanks used to make the US penny). The leftover material from the coinage is melted down to produce sheets. All zinc used for the KCPD Headquarters is 100% recyclable and environmentally friendly. The project is anticipated to receive a LEED Gold certification.

Interior walls with zinc cladding, photographed with the Rob Ley interior sculpture at KCPD Headquarters.

Interior walls with zinc cladding, photographed with the Rob Ley interior sculpture at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

Detail of the punched and custom-embossed zinc acoustic panels at KCPD Headquarters.

Detail of the punched and custom-embossed zinc panels at KCPD Headquarters.

PHOTO © A. ZAHNER COMPANY.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24110607/4_custom-embossed-metal-panels-custom-bumped-surface.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:152024-04-09 12:54:56KCPD Headquarters

Columbia University

August 15, 2016/in Exterior Architecture Education, Highrise, LEED New York City Moneo Brock Studio Grey L /by cmorris

Columbia University Northwest Corner Building

Completed in 2010, the Northwest Corner Building was developed by Columbia University for the beginning of their campus expansion on the upper-west side of Manhattan, New York. The design by architect Rafael Moneo features an extruded aluminum facade, a system that was designed-engineered and fabricated by Zahner for the cladding of the structure.

The building’s engineering is a bold feat of structure and construction. Its design called for a 125′ span across the existing gymnasium on ground level. Because Columbia opted to build around an existing gymnasium, the building design was modeled after a high-rise bridge. The construction process took place during the school’s basketball season, and due to this, many aspects of the construction process required surgical precision.

The angularity of the facade is designed to express both the building’s randomized structural bracing, as well as the tailored building systems. The architects and engineers faced many unique layout challenges and the building required long-term flexibility. The extruded aluminum facade is an engineering-intensive surface designed and fabricated to evoke the same unified precision as the building itself.

Detail of the Columbia University Northwest Corner Building.

Detail of the Columbia University Northwest Corner Building.

Photo © A. Zahner Company

Columbia University Northwest Corner Building.

Columbia University Northwest Corner Building.

Photo © A. Zahner Company

Columbia University Northwest Corner Building.

Columbia University Northwest Corner Building.

Photo © A. Zahner Company

Detail of the aluminum facade system used on Columbia University Northwest Corner Building.

Detail of the aluminum facade system used on Columbia University Northwest Corner Building.

Photo © A. Zahner Co.

Creating the Energy-Efficient Aluminum Facade System

The new university building is certified LEED Gold. Integrating into the the building’s LEED aspirations was a simple process for A. Zahner Company because the operations and manufacturing of the plant is already well-suited for LEED applications.

Zahner delivered the aluminum system for this project under a design assist mode of production. Using this method enabled Zahner’s engineering and design team to reduce the construction waste for the facade down to a fraction of the building’s footprint.

Columbia University's first installed aluminum panels.

Columbia University’s first installed aluminum panels.

Photo © A. Zahner Company

Zahner-produced mockup for wind-testing the Columbia facade system.

Zahner-produced mockup for wind-testing the Columbia facade system.

Photo © A. Zahner Company

Detail of the aluminum extrusion system facade used on Columbia University.

Detail of the aluminum extrusion system facade used on Columbia University.

Photo © A. Zahner Company

Columbia University Northwest Corner Building: in the Press

“The building is a gleaming physical expression of the university’s desire to bridge the divide between the insular world of the campus and the community beyond its walls.”

—Nicolai Ouroussoff, New York Times

The New Columbia University Sciences building has attracted many news outlets and media interest due to its unique facade and intelligent engineering by the architectural team lead by Rafael Moneo. Learn more about the project via both internal and external links below.

  • Metals in Construction Columbia University (PDF) by Adam Friedberg, p22-31 (Columbia)
  • New York Times A Building Forms a Bridge by Nicolai Ouroussoff February 2011
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24122313/1_columbia-nw-rafael-moneo-0947.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:30:482020-10-26 11:06:05Columbia University
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