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Mount Sinai Medical Center Parking Garage

May 1, 2024/in Exterior Architecture Parking Garage Miami--Florida Netta Architects Thom Faulders Studio White L 2024 /by Katie Barone

Zahner’s latest collaboration with facade designer Faulders Studio and KVC Constructors has produced the stunning Mount Sinai Medical Center Parking Garage Facade in Miami Beach, Florida. The 6-story, 929-automobile Employee Parking Garage is enveloped by a nearly 27,000 sq ft facade that covers three elevations of the parking structure, conceptualized by Netta Architects.

Positioned near the bustling Julia Tuttle Expressway, the facade’s sweeping contours echo the continuous flow of passing vehicles and the soothing waters of Biscayne Bay. The facade’s design blends broad horizontal lines with dynamic geometric contours, accentuated by a series of projected fins that create shadows throughout the day and provide a sense of movement. This visually arresting pattern complements and enhances the architectural landscape of the Mount Sinai Medical Center campus.

The facade’s design is not only aesthetically pleasing but also functional, allowing natural ventilation and daylight penetration. The structure maintains a balance between its functional role and its architectural presence, aiming to support and supplement the other medical buildings nearby.

Facade lighting at night on Mount Sinai Medical Center Parking Garage in Miami Beach, Florida

Facade lighting at night on Mount Sinai Medical Center Parking Garage in Miami Beach, Florida

Photography courtesy of Miami In Focus, Inc. – Peter Leifer, Cheryl Stieffel
Mount Sinai Medical Center Parking Garage Facade in Miami Beach, Florida

Mount Sinai Medical Center Parking Garage Facade in Miami Beach, Florida

Photography courtesy of Miami In Focus, Inc. – Peter Leifer, Cheryl Stieffel

Mount Sinai's Parking Garage allows for natural ventilation and daylight penetration

Mount Sinai's Parking Garage allows for natural ventilation and daylight penetration

Photography courtesy of Miami In Focus, Inc. – Peter Leifer, Cheryl Stieffel
Detail view of facade mounting hardware on Mount Sinai's Parking Garage

Detail view of facade mounting hardware on Mount Sinai's Parking Garage

Photography courtesy of Miami In Focus, Inc. – Peter Leifer, Cheryl Stieffel
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2024/04/30115518/MSG_EAD_0144-grad.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1530 2500 Katie Barone https://www.azahner.com/wp-content/uploads/2020/05/logo.svg Katie Barone2024-05-01 17:04:332025-05-05 08:08:53Mount Sinai Medical Center Parking Garage

Paradise Plaza

December 29, 2021/in Exterior Architecture Retail & Commerce Miami--Florida FreelandBuck, Johnston Marklee, SB Architects Blue, Silver, White L 2018 /by dsegard

Paradise Plaza at the Miami Design District

Paradise Plaza is a one-of-a-kind venue in the Miami Design District, which can be easily transformed for any occasion or event. The space features modern, colorful architecture with floor-to-ceiling windows that look out at incredible views of the District and the Museum Garage.

Zahner provided design assist (through our Zahner Assist service), which included collaboration with the ownership team at Dacra and the architects of record at SB Architects, as well as design engineering for the individual design architects, FreelandBuck and Johnston Marklee.

Zahner fabricated and installed the painted aluminum soffits, wall panels, fascia, and column wraps, as well as the stainless steel custom column wraps and pedestrian bridge cladding, which feature Zahner’s Angel Hair® finish and both blue and silver mirror-polished stainless trim.

Painted aluminum soffits, wall panels, and fascia were designed by architects at FreelandBuck Design.

Painted aluminum soffits, wall panels, and fascia were designed by architects at FreelandBuck Design.

Photo by Chris Wells, ARKO | © A. Zahner Company

FreelandBuck Design

To create the surface geometry of the custom soffit, designed by FreelandBuck architects, Zahner engineers utilized a modified, more detailed version of our ZEPPS™ technology. This panel system also continues onto the space’s adjacent fascia, walls, and supporting columns.

View of the soffit and wall panel systems.

View of the soffit and wall panel systems.

Photo by Chris Wells, ARKO | © A. Zahner Company

The undulating geometric surface of the soffit system was created with Zahner's ZEPPS (Zahner Engineered Profile Panel System) technology.

The undulating geometric surface of the soffit system was created with Zahner's ZEPPS (Zahner Engineered Profile Panel System) technology.

Photo by Chris Wells, ARKO | © A. Zahner Company
View of the soffit system and wall panel systems (painted aluminum), trim (silver mirror-polished stainless trim), and column covers (Zahner Angel Hair stainless steel and blue stainless steel).

View of the soffit system and wall panel systems (painted aluminum), trim (silver mirror-polished stainless trim), and column covers (Zahner Angel Hair stainless steel and blue stainless steel).

Photo by Chris Wells, ARKO | © A. Zahner Company
Silver mirror-polished stainless trim connects the FreelandBuck and Johnston Marklee designs.

Silver mirror-polished stainless trim connects the FreelandBuck and Johnston Marklee designs.

Photo by Chris Wells, ARKO | © A. Zahner Company
The triangular design motif that is rendered through painted aluminum on the soffit system continues into the wall system, which is rendered via perforated metal wall panels.

The triangular design motif that is rendered through painted aluminum on the soffit system continues into the wall system, which is rendered via perforated metal wall panels.

Photo by Chris Wells, ARKO | © A. Zahner Company
View of the soffit and wall systems near the escalators on the second floor.

View of the soffit and wall systems near the escalators on the second floor.

Photo by Chris Wells, ARKO | © A. Zahner Company
View of the soffit and wall systems near the elevators on the second floor.

View of the soffit and wall systems near the elevators on the second floor.

Photo by Chris Wells, ARKO | © A. Zahner Company
Close-up view of the Zahner-fabricated and installed wall cladding.

Close-up view of the Zahner-fabricated and installed wall cladding.

Photo by Chris Wells, ARKO | © A. Zahner Company

Johston Marklee Design

The stainless steel custom column covers and pedestrian bridge cladding were both designed by Johnston Marklee architects. The column covers achieve the appearance of selective polish across the surface through the combination of separate parts assembled together, each featuring a different finish: Zahner Angel Hair, mirror stainless on the face, and blue mirror-polished on the inside edges.

The Johnston Marklee design features silver mirror-polish stainless steel trim, Zahner Angel Hair cladding, and blue stainless steel window trim.

The Johnston Marklee design features silver mirror-polish stainless steel trim, Zahner Angel Hair cladding, and blue stainless steel window trim.

Photo by Chris Wells, ARKO | © A. Zahner Company

The mirror-polish stainless steel trim reflects the sky, echoing the blue stainless steel of the window trim.

The mirror-polish stainless steel trim reflects the sky, echoing the blue stainless steel of the window trim.

Photo by Chris Wells, ARKO | © A. Zahner Company
Detail view of the mirror-polish stainless steel trim, Angel Hair cladding, and blue stainless window trim.

Detail view of the mirror-polish stainless steel trim, Angel Hair cladding, and blue stainless window trim.

Photo by Chris Wells, ARKO | © A. Zahner Company
Detail view of the Johnston Marklee design.

Detail view of the Johnston Marklee design.

Photo by Chris Wells, ARKO | © A. Zahner Company
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2021/12/13195523/paradise-plaza-c-chris-wells-arko-9827-grad-min.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1666 2500 dsegard https://www.azahner.com/wp-content/uploads/2020/05/logo.svg dsegard2021-12-29 14:48:592025-05-05 08:12:02Paradise Plaza

Wynwood Garage

March 5, 2021/in Exterior Architecture Parking Structure Miami--Florida Faulders Studio White L 2018 /by dsegard

The Wynwood Garage is a transformational mixed-use project that offers approximately 20,500 square feet of retail space, 428 parking spaces and 30,000 square feet of creative office space. The garage is also the first structured parking facility in Wynwood, at the center of the district.


The painted aluminum facade, designed by Faulders Studio, merges artistic unpredictability with the edgy neighborhood context and seamlessly blends the public benefit of parking with the commercial demands of Wynwood. According to Thom Faulders, “The facade and its shape-shifting patterns are “mega-subtle.” The perforated planes create multiple sight-lines that cascade around and envelop the structure in a way that is both highly specific and subdued. The wall is also designed to allow for additional artwork to be hung on the facade.

Custom perforated painted aluminum screen engineered and fabricated by Zahner.

Custom perforated painted aluminum screen engineered and fabricated by Zahner.

Photo by Tex Jernigan, ARKO | © A Zahner Company

Custom perforated painted aluminum screen engineered and fabricated by Zahner.

Custom perforated painted aluminum screen engineered and fabricated by Zahner.

Photo by Tex Jernigan, ARKO | © A Zahner Company
ZAHNER ENGINEERED AND FABRICATED OVER 54,000 SQUARE FEET OF FACADE PANELS.

ZAHNER ENGINEERED AND FABRICATED OVER 54,000 SQUARE FEET OF FACADE PANELS.

Photo by Tex Jernigan, ARKO | © A Zahner Company

The facade itself is constructed of a series of 1/8″ thick aluminum Drop & Lock panels, mounted to black painted aluminum mullions. A series of projected fin-like elements are mounted to the panels to provide depth to the design. The rounded corners appear to be free floating and utilize hot-dipped galvanized steel shapes to mount the mullions. These support points were design, fabricated and installed by Zahner.


Zahner was brought on to the project team early in the schematic design phase by Goldman Properties and Thom Faulders to develop his unique vison for the site in the Wynwood section of Miami. Zahner worked closely with the team, including the contractor, KVC Constructors, to design with the established budget in mind. This Zahner Assist approach yielded a series of tabletop mock-ups, and ultimately a large prototype, complete with the integrated lighting, was fabricated and installed at the Kansas City facility.

THE WALL IS DESIGNED TO ALLOW FOR ADDITIONAL ARTWORK TO BE HUNG ON THE FAÇADE.

THE WALL IS DESIGNED TO ALLOW FOR ADDITIONAL ARTWORK TO BE HUNG ON THE FACADE.

Photo by Tex Jernigan, ARKO | © A Zahner Company
Mockup created by Zahner with integrated lighting, fabricated and installed at the Kansas City facility.

Mockup created by Zahner with integrated lighting, fabricated and installed at the Kansas City facility.

© A. Zahner Company
Mockup created by Zahner through Zahner Assist process

Mockup created by Zahner through Zahner Assist process

© A. Zahner Company

Through Zahner Assist, we deliver enhanced value to the Design Assist phase by making it easier for owners, contractors, architects, and fabricators to communicate and work together towards project success. We have the experience and engineering capabilities all under one roof to develop system details, project budgets, and engineering specifications that create a general framework that the construction team can easily follow throughout the fabrication and installation phases.

Final installation of Zahner panels

Final installation of Zahner panels

Photo by Tex Jernigan, ARKO | © A Zahner Company
Final installation of Zahner panels

Final installation of Zahner panels

Photo by Tex Jernigan, ARKO | © A Zahner Company
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2021/03/10152158/wynwood-garage-arko-3403-2.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1702 2880 dsegard https://www.azahner.com/wp-content/uploads/2020/05/logo.svg dsegard2021-03-05 14:11:372025-03-12 09:50:10Wynwood Garage

Brickell Flatiron Parking Garage

November 4, 2020/in Exterior Architecture Parking Structure Miami--Florida Revuelta Architecture International Blue, Grey, Silver L, XL 2019 /by dsegard

Brickell Flatiron is a residential high-rise that towers above the Brickell district of Miami, Florida, at 736 ft. The name “flatiron” references the triangular lot that the 64-floor condominium sits on. Zahner worked closely with the architect, Luis Revuelta, and the developer, CMC Group, through the Zahner Assist process.

Zahner’s scope of work included design assist services, engineering, fabrication, and installation of the podium’s 13-story, 100,000 square foot parking garage façade. In total, the design team went through four façade design iterations before ultimately determining that the final design both creatively complimented the curvilinear forms of the architecture above and met the established budget.

Brickell flatiron is a 64-story residential high rise in Miami, Florida.

Brickell flatiron is a 64-story residential high rise in Miami, Florida.

Photo by Curtis Smith | ARKO © A. Zahner Company

Zahner engineered and fabricated a custom perforated-metal facade for the 13-story Brickell Flatiron Parking Garage.

Zahner engineered and fabricated a custom perforated-metal facade for the 13-story Brickell Flatiron Parking Garage.

Photo by Curtis Smith | ARKO © A. Zahner Company
Closeup of the custom metal facade for the Brickell Flatiron Parking Garage, produced by Zahner.

Closeup of the custom metal facade for the Brickell Flatiron Parking Garage, produced by Zahner.

Photo by Curtis Smith | ARKO © A. Zahner Company
Custom perforated-metal facade for Brickell Flatiron in Miami, produced by Zahner.

Custom perforated-metal facade for Brickell Flatiron in Miami, produced by Zahner.

Photo by Curtis Smith | ARKO © A. Zahner Company
Perspective view of the Brickell Flatiron parking facade.

Perspective view of the Brickell Flatiron parking facade.

Photo by Curtis Smith | ARKO © A. Zahner Company
Penthouse facade on top of Brickell Flatiron fabricated by Zahner.

Penthouse facade on top of Brickell Flatiron fabricated by Zahner.

Photo by Curtis Smith | ARKO © A. Zahner Company
Zahner also engineered and fabricated the penthouse facade.

Zahner provided an extra facade at the crown on a tight schedule.

Photo by Curtis Smith | ARKO © A. Zahner Company
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/11/05171558/brickell-flatiron-photo-curtis-smith-arko-0006-mono.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1665 2500 dsegard https://www.azahner.com/wp-content/uploads/2020/05/logo.svg dsegard2020-11-04 11:22:342021-11-04 10:01:50Brickell Flatiron Parking Garage

Museum Garage

January 19, 2017/in Exterior Architecture Parking Structure Miami--Florida Clavel Arquitectos, J. Mayer H. un Partner-- Architekten, K/R Architect-- PC, Nicolas Buffe, WORKac Black, Magenta, Rose L 2018 /by cmorris

The Museum Garage is a seven-story mixed-use retail and parking structure located in Dacra’s Miami Design District. Featuring five dramatically different architectural facades and a painted mural, the project celebrates diverse creativity in keeping with the development’s emphasis on innovative experiences in shopping and dining.

Terence Riley of K/R curated the project’s unique aesthetics recruiting designers from WORKac, J.MAYER.H, Clavel Arquitectos, Nicolas Buffe and K/R (Keenen/Riley). Each of these designers approached their part of the structure with a wholly unique vision, custom engineered and fabricated by Zahner.

Completed Museum Garage

COMPLETED MUSEUM GARAGE

PHOTO © GOLDEN DUSK PHOTOGRAPHY

Complex Projects Begin with Design Assist

Each facade began with the Zahner Assist solution, a methodology of working collaboratively with design teams to bring each unique vision to reality. This unique Design Assist process involves deep critical thinking of all project aspects, assuring constructability, safety, and aesthetic requirements are met. This step is crucial in discovering and solving issues that could arise in the shop and field, reducing the number of change orders and remaining within a project’s budgetary parameters.

Rendering for the Museum Garage

Rendering for the Museum Garage

Image courtesy of K/R Architects

WORKac : More Than a Facade

New York–based WORKac designed the east facade, which wraps the corner onto the north elevation. Meandering walkways are concealed and revealed through precisely placed perforated aluminum panels, themselves creating shapes from the resulting negative space. Each panel is painted white on the exterior and a vibrant pink on the interior. The concrete substructure, painted in the same pink hue, becomes part of the overall design. The intent is to reveal glimpses of the activities taking place behind the screens, including a DJ booth and street art space among others.

The project presented several design challenges, which Zahner and the WORKac team solved during the Zahner Assist process:

  • Complex geometry around the various radii and at the ground tier
  • Anchorage solutions for the complex structure
  • Solving for non-continuous mullions
  • Two color, double-sided painting on perforated aluminum

Related Surface

Museum Garage

Related System

Museum Garage

WORKac exterior facade painted aluminum detail.

WORKAC EXTERIOR FACADE PAINTED ALUMINUM DETAIL.

PHOTO © A. ZAHNER COMPANY

WORKac interior pink painted aluminum detail.

WORKAC INTERIOR PINK PAINTED ALUMINUM DETAIL.

PHOTO © A. ZAHNER COMPANY

Model for the initial WORKac design.

Model for the initial WORKac design.

Photo © WorkAC.

J. Mayer H. : XOX

The Berlin-based practice of J. Mayer H. created XOX, a facade that translates the voids created in the WORKac elevation into volumetric, puzzle-like shapes fabricated in aluminum with Zahner engineered structural forms. These shapes are painted with stripes of black, blue, and red patterns similar to those found in the far north facade designed by K/R. According to the K/R website, the collaborative nature of designing a facade alongside other creatives is “an exciting innovative design strategy to explore collaboration, adjacencies, and cross-referencing.” This portion of the project features embedded lighting on the perforated elements, imbuing the structure with an otherworldly glow.

During the Zahner Assist process, Zahner’s ZEPPS technology and Drop and Lock systems were combined to achieve the project’s aesthetic. The development of the system enabled pre-skinning of all elements which allowed for shop-level control of the curved, multi-colored painted artwork.

Related System

Museum Garage

Related System

Museum Garage

XOX by J. Mayer H.

XOX BY J. MAYER H.

PHOTO © A. ZAHNER COMPANY

Detail of XOX by J. Mayer H.

DETAIL OF XOX BY J. MAYER H.

PHOTO © A. ZAHNER COMPANY

Nicolas Buffe : Serious Play

Nicolas Buffe, a French artist based in Tokyo, designed Serious Play. The facade references Buffe’s studio practice, which is based on a
multi-faceted interpretation of erudite and popular culture. The
juxtaposition of classical and contemporary cultural references draw
upon the humanist notion of Serio Ludere, meaning ‘to play seriously,’ hence the work’s title.

Zahner fabricated the cartoon, baroque inspired images. Each section is cut from black and white layered HDPE and milled to reveal the artist’s signature drawing style. The shapes are attached in varying standoff dimensions, achieving the artist’s intent of visual depth.

Nicolas Buffe Facade

NICOLAS BUFFE FACADE

PHOTO © A. ZAHNER COMPANY

Through the Zahner Assist process, Zahner developed two custom systems that achieved the artist’s intent of visual depth. These standoff systems were integrated with the Drop & Lock panel system that acts as a white canvas for Buffe’s drawings. Many of the artwork elements have pre-attached luminaires behind them. Zahner solved for this by coordinating CNC cut paths on the reverse of the art pieces.

The kinetic lighting of the Nerman Museum, manufactured by Zahner for artist Leo Villareal.
Related System

Lighting

Zahner works with designers to develop custom lighting systems which integrate into a built facade or architectural detail.

Related System

Museum Garage

Overall view of Serious Play, a painted aluminum and milled black & white HDPE facade. by Nicolas Buffe.

OVERALL VIEW OF SERIOUS PLAY, A PAINTED ALUMINUM AND MILLED BLACK & WHITE HDPE FACADE. BY NICOLAS BUFFE.

PHOTO © A. ZAHNER COMPANY

Detail of Serious Play by Nicolas Buffe.

DETAIL OF SERIOUS PLAY BY NICOLAS BUFFE.

PHOTO © A. ZAHNER COMPANY

Clavel Arquitectos: Urban Jam

Clavel Arquitectos, based in Murcia and Miami, drew inspiration from the area’s urban growth with their facade, Urban Jam. The design features 36 car shells painted in silver and gold. The car shells were fabricated by Entech Innovative and engineered to attach securely to the facade by Zahner.

Urban Jam by Clavel Arquitectos.

URBAN JAM BY CLAVEL ARQUITECTOS.

PHOTO © A. ZAHNER COMPANY

Mock-up of Urban Jam by Clavel Arquitectos at Zahner Headquarters.

MOCK-UP OF URBAN JAM BY CLAVEL ARQUITECTOS AT ZAHNER HEADQUARTERS.

PHOTO © A. ZAHNER COMPANY

Keenan Riley (K/R) : Barricades

Keenan Riley (K/R) designed Barricades, a facade inspired by parking barricade stripes. The orange and white striped triangular extrusions, some perforated and illuminated, are disrupted by varying sizes of protruding painted concrete planter boxes. Each planter box is surrounded by a mirror polished, stainless steel “picture frame”.

Through the Zahner Assist process, the sloping slab of the parking structure was resolved with the rectilinear facade design through a secondary steel system that spans horizontally between concrete columns. This allowed the triangle extrusions to be shop-assembled, with mating head and sill extrusions, into units optimized for shipping and installation.

K/R's Barricades facade features painted aluminum extrusions.

K/R’S BARRICADES FACADE FEATURES PAINTED ALUMINUM EXTRUSIONS.

PHOTO © A. ZAHNER COMPANY

Detail of Barricades by K/R. Painted aluminum extrusions engineered and fabricated by Zahner.

Detail of Barricades by K/R. Painted aluminum extrusions engineered and fabricated by Zahner.

Photo © A. Zahner Company

Related Surface

Museum Garage

Related System

Museum Garage

Mockup sample for WorkAC.

Mockup sample for WorkAC.

Photo © A. Zahner Company.

J. Mayer H. mockup.

J. Mayer H. mockup.

Photo © A. Zahner Company.

Nicolas Buffe milled black & white HOPE aluminum.

Nicolas Buffe milled black & white HOPE aluminum.

Photo © A. Zahner Company.

Initial mockup for K/R Architects.

Initial mockup for K/R Architects.

Photo © A. Zahner Company.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24134904/1_golden-dusk-photography-design-district-museum-garage-1.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2017-01-19 17:28:272025-03-12 10:01:51Museum Garage

New World Symphony

August 15, 2016/in Interior Architecture Performance Center Miami--Florida Frank Gehry Partners Blue, Green M /by cmorris

New World Symphony Bar Canopy

Designed by Frank Gehry Partners for the New World Symphony Orchestra, Gehry’s office was brought in by the client for their past work on musical venues such as the Walt Disney Concert Hall in Los Angeles for which Zahner provided Design Assist consultation.

The New World Center signified a transition for Gehry’s firm. While elements of his signature style can be found in various elements throughout, around, and even on top of the new building, the structure itself is simple.

Zahner’s involvement with the New World Symphony is particular to a architectural metal accent in the atrium of the new building. Zahner used a similar interference metal surface on projects such as Antoine Predock’s Tampa Museum of Science and Industry or Frank Gehry’s Experience Music Project.

However, neither of these projects has quite the blue-green tonality of the architectural canopy produced for the New World Symphony. This is because the material selected for the project is an unusual architectural metal. The project’s interior canopy is made in titanium, a surface which is known for both its expense, and its difficult workability.

Related Surface

New World Symphony

New World Symphony Bar in Miami, Florida.

New World Symphony Bar in Miami, Florida.

PHOTO © A. ZAHNER COMPANY.

New World Symphony Bar in Miami, Florida.

New World Symphony Bar in Miami, Florida.

PHOTO © A. ZAHNER COMPANY.

None
None
New World Symphony Bar in Miami, Florida.

New World Symphony Bar in Miami, Florida.

PHOTO © A. ZAHNER COMPANY.

Creating the Curves of the New World Symphony Bar

This iridescent canopy presents a good example of how ZEPPS can be used to construct smaller architectural elements as well as art and sculpture. ZEPPS enables quick installation because the entire project is pre-engineered for smart installation, and it also provides the architects and artists with a digital model, allowing changes to be made via international conference meetings on the internet.

The New World Symphony Bar Canopy was broken down into buildable sections. Each of these sections is a ZEPPS Assembly, and these sections were small enough that installers could handle assemblies without the use of cranes.

Each of the ZEPPS assemblies was built and pre-connected in the Zahner shop. The ZEPPS forms are pre-skinned with an aluminum sub-surface, and then finished with Titanium skins and sealed in plastic to protect the surface from fingerprints.

CAD Image showing the totality of the bar canopy, viewed from above. ZEPPS&trades; Assembly sub-structure.

CAD Image showing the totality of the bar canopy, viewed from above. ZEPPS&trades; Assembly sub-structure.

PHOTO © A. ZAHNER COMPANY.

Fabricator in the Zahner shop grinds aligns ZEPPS® Panels.

Fabricator in the Zahner shop grinds aligns ZEPPS Panels.

Pre-assembled canopy, prior to skinning the titanium surface.

prior to skinning the titanium surface.

Two ZEPPS assemblies await installation.

Two ZEPPS assemblies await installation.

Installing the New World Symphony Bar Canopy

The entire bar was pre-assembled at Zahner to test the connections and fit the blue-titanium skin surface. Then the ZEPPS assemblies where separated, packaged, and shipped to the New World Symphony Center construction site in Miami, Florida.

Related System

New World Symphony

The ZEPPS assemblies were designed to be small enough that interior installers could manage each section without the use of cranes. These assemblies are also lightweight due to the aluminum construction.

New World Symphony Bar with unpeeled plastic skin.

New World Symphony Bar with unpeeled plastic skin.

Zahner installers ensure the wiring is prepared for light fixtures.

Zahner installers ensure the wiring is prepared for light fixtures.

New World Symphony Bar detail of irridescent titanium surface.

New World Symphony Bar detail of irridescent titanium surface.

Zahner installers finish the titanium edges.

Zahner installers finish the titanium edges.

Detail of the finished titanium surface.

Detail of the finished titanium surface.

After installing the panels, field operators finish edges and connect gaps with additional smaller ZEPPS assemblies with the titanium skins.

Although Zahner was only involved in creating the interior metalwork, one of the most intriguing aspects of the symphony hall is the ongoing outdoor wallcasts, projected videos of performances for the general public. These outdoor events are free to the public, and have created a sense of community among Miami residents.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24111332/1_new-world-symphony-bar-in-miami.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:332020-10-30 18:31:18New World Symphony

Miami Intermodal Center

August 15, 2016/in Exterior Architecture Transportation Miami--Florida Perez & Perez XL 2012 /by cmorris

Metro Rail & Bus Canopy at the Miami Intermodal Center (MIC)

The Miami Intermodal Center is a multi-transit hub serving the Miami Dade International Airport. The transportation project features Zahner manufactured and installed structural forms (ZEPPS) made in aluminum, glass, and stainless steel. 

Designed by architects Perez & Perez, the construction team brought Zahner into the project to engineer, fabricate, and install the transit station’s exterior canopy.  Zahner worked under Odebrecht of Brazil to produce this extensive project, completed in July 2012.  The scope for Zahner includes the metal and glass for the metro rail canopy as well as the adjacent bus canopy. 

The most visible aspect of the project is the unique curving train canopy whose window slits glazed-in throughout the whole. The multi-million dollar contract required much of the Zahner fabrication facility for nearly a full year of manufacturing the hundreds of massive ZEPPS assemblies for nearly a year.

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Miami Intermodal Center wins Engineering Award

Italian firm Rizzani de Echer fabricated and installed all segmental bridges. The design of the three-level Metrorail station—which features glass fabricated in Colombia—caught the attention of ENR’s judges, with one calling it “visually stunning.” Zahner provided the engineered structure and surface, fabricating and installing the components for the Miami Intermodal Center at the Airport.

Photograph of a train leaving the Miami Intermodal Center.

Photograph of a train leaving the Miami Intermodal Center.

Photo ©

Miami Intermodal Center metal clad ZEPPS® panels with Angel Hair® Stainless Steel.

Miami Intermodal Center metal clad ZEPPS panels with Angel Hair® Stainless Steel.

None
Photograph of a train leaving the Miami Intermodal Center.

Photograph of a train leaving the Miami Intermodal Center.

Photo ©

Interior metalwork underneath the MIC Canopy.

Interior metalwork underneath the MIC Canopy.

Photo © A. Zahner Company

Zahner used ZEPPS to manufacture prefabricated assemblies which were shipped to Miami. ZEPPS, is a Zahner building system for manufacturing unique forms. The prefab technology streamlines and maximizes efficiency for the construction of any unique design. It also provides flexibility and can be used to manufacture parts with all of the electrical, insulation, water-proofing, and fenestrations contained.

Related System

Miami Intermodal Center

The Main Canopy is composed of 156 ZEPPS assemblies. Each of these parts were preassembled in the Zahner shop. The semi-typical assemblies measure over forty feet long. The total length of the building is just under five-hundred feet in length.

The ZEPPS assemblies were tested and re-tested in a wind-tunnel at 150PSF to withstand 250MPH winds, or nearly twice that of a category five hurricane. The Miami Intermodal Center is situated just a mile from the airport, which is less than ten miles from the Atlantic ocean, so the potential for a hurricane is real possibility. After the panels were tested, each of the subsequent panels produced were designed and built using these specifications.

Each assembly provides a substrate for the stainless steel skins which provide the final cladding. These are finished with Angel Hair diffuse surfacing, which creates a gentle glow on the metal surface of these canopies.

Zahner shop welder tack-weld components on an assembly for Miami Intermodal Center.

Zahner shop welder tack-weld components on an assembly for Miami Intermodal Center.

Photo © A. Zahner Company

Zahner Shop floor during the production of Miami Intermodal Center

Zahner Shop floor during the production of Miami Intermodal Center

Photo © A. Zahner Company

Zahner field operators install the ZEPPS® Assemblies on the adjacent bus canopy.

Zahner field operators install the ZEPPS Assemblies on the adjacent bus canopy.

https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24110636/1_miami-airport-train-station.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:212025-02-20 07:46:14Miami Intermodal Center

Leong Leong Facade

August 15, 2016/in Exterior Architecture Parking Structure Miami--Florida Leong Leong, TimHaahs Gold L 2015 /by cmorris

City View Garage, Miami Design District

Part of a sweeping development of the Buena Vista neighborhood in Miami envisioned by Craig Robins of Dacra, the Western facade for the City View Garage was designed by Leong Leong for Miami Design District, conceived by office director Christopher Leong.

The Miami City View Garage is a parking structure which brought together three unique facades all under one roof. Working with Brad Giresi and Vernon Jones of Tim Haas Architects + Engineers, the three facade teams are: Leong Leong (featured here), artist John Baldessari, and IwamotoScott Architects.

The teams met with Zahner and developed architectural models and mockups before moving into production. Each facade had its own design challenges, which is where Zahner’s engineering and fabrication team played a technical role.

Photo of Leong Leong facade for the Miami City View Garage

Leong Leong facade for the Miami City View Garage.

© A. Zahner Company

“

A surface that simultaneously radiates and dissolves.

Chris LeongFounding Partner at Leong Leong

From inside the garage, the wave-like shapes of the openings create a patterned view of the city. The openings in the facade maintain natural light and ventilation in the parking structure. The pattern of openings transforms this functional requirement into an iconic urban object.

Miami Design District City View Garage
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City View Garage in Miami’s Design District Features 3 Iconic Facades by Zahner

Zahner was brought on board by the lead architect, Tim Haas, to assist in the design engineering, fabrication, and installation of all three distinct facades on the City View Garage. We worked closely with the featured designers - Leong Leong, IwamotoScott Architecture, and renowned artist John Baldessari - to capture the essence of each unique design in a way that was both functional and impactful.

The prominent location of the City View Garage on the periphery of the Design District neighborhood and its adjacency to the I-195 freeway marks the building as a prominent landmark. From the freeway, the western façade appears as a shimmering mirage. At street level, folded fins generate textures that echo the forms of surrounding palms.

Photo of Leong Leong facade for the Miami City View Garage

Leong Leong facade for the Miami City View Garage.

Photo © A. Zahner Co.

Developing the Design with architects at Leong Leong

Zahner worked with Leong Leong from the early stages of the project, making visits to their New York City office, as well as providing a Design Assist phase to properly detail the facade system. The process yielded multiple mockups, including a full-scale elevated mockup at the Kansas City facility.

Related System

Leong Leong Facade

The surface is composed of curvilinear shapes, punched and bent out of gold-colored, titanium-coated stainless steel. From a distance, they produce a texture that mimics the shimmering patterns of light on the surface of water. The variegated pattern absorbs the qualities of the environment and disrupts the legibility of the form.

From left: Lisa Iwamoto, Chris Leong, Brad Giresi, Bill Zahner, look at material samples in the Zahner library.

From left: Lisa Iwamoto, Chris Leong, Brad Giresi, Bill Zahner, look at material samples in the Zahner library.

© A. Zahner Company
First mockup for the Leong Leong facade at Miami City View Garage

First mockup for the Leong Leong facade at Miami City View Garage.

Photo © A. Zahner Co.
The design team views the mockup for Miami City View Garage for the first time

The design team views the mockup for Miami City View Garage for the first time.

Photo © A. Zahner Co.
Photo of installers hanging wrapped panels for the Leong Leong facade

Leong Leong facade installed for the Miami City View Garage.

Photo © A. Zahner Co.
Photo of Leong Leong facade for the Miami City View Garage

Leong Leong facade for the Miami City View Garage.

Photo © A. Zahner Co.
Photo of Leong Leong facade for the Miami City View Garage

Leong Leong facade for the Miami City View Garage.

Photo © A. Zahner Co.
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24112653/1_miami-city-view-garage-leong-leong.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:172025-03-12 10:12:05Leong Leong Facade

IwamotoScott

August 15, 2016/in Exterior Architecture Parking Structure Miami--Florida Iwamoto Scott, TimHaahs Blue, Blue-grey, Light blue L 2015 /by cmorris

City View Garage, Miami Design District

A geometric display of varying blue-toned aluminum skins adorns the Southeastern facade of the City View Garage in the Miami Design District. Designed by IwamotoScott Architecture, the Zahner-manufactured facade was developed in Kansas City and shipped as nesting parts to the job site in Miami, Florida. Zahner field installers hung the panels.

Sited along the Southern edge of the Miami Design District adjacent to I-195, the parking structure is part of a larger plan to bring arts, luxury, and culture into the new district. The main body of the building is a parking structure above a level of retail storefront and includes a small six story office block.

The building’s design averted the need for industrial ventilation of the parking area. IwamotoScott met this challenge with a modular decorative metal screen, whose mechanically-folded aluminum system features variously sized apertures to provide the required porosity for natural ventilation.

IwamotoScott was commissioned alongside New York-based architects Leong Leong and Southern California-based artist John Baldessari, by Dacra and L Real Estate to create three unique facades for the City View Garage in Miami’s Design District. The IwamotoScott portion of the facade wraps around the parking structure’s Southeast corner and includes an elevator lobby, exterior stair, and the office block.

Miami Design District City View Garage

featuring Baldessari's artwork between the Leong Leong Facade and the IwamotoScott facade.

featuring Baldessari's artwork between the Leong Leong Facade and the IwamotoScott facade.
Photo of IwamotoScott Facade for the Miami Design District City View Garage

Detail of the IwamotoScott Facade for the Miami Design District City View Garage.

Photo © A. Zahner Co.
Interior detail view of the IwamotoScott Facade for the Miami Design District City View Garage

Interior and roof view of the IwamotoScott Facade for the Miami Design District City View Garage.

Photo © A. Zahner Company.
Photograph of the IwamotoScott Facade during construction, Miami Design District City View Garage.

Photograph of the IwamotoScott Facade during construction, Miami Design District City View Garage.

PHOTO © A. ZAHNER COMPANY.

Developing the IwamotoScott facade for City View Garage

There are five different repeating modules, which are custom-fabricated by Zahner using 40 panel types. Zahner developed the modular design using powercopies to programmatically control the design’s various parts in both the operational engineering, plant, and hanging in the field.

The aluminum parts were painted using a gradient coloring scheme, which provides a subtle gradation of its five unique aperture sizes, suspended from fins which cantilever from the edges of the garage’s concrete slabs.

Digital model of the IwamotoScott facade, color-coded to indicate its five repeating panel types.

Digital model of the IwamotoScott facade, color-coded to indicate its five repeating panel types.

IMAGE © A. ZAHNER COMPANY.
DIAGRAMS FOR THE IWAMOTOSCOTT FACADE FOR THE MIAMI DESIGN DISTRICT CITY VIEW GARAGE.

Diagrams for the IwamotoScott Facade for the Miami Design District City View Garage.

IMAGE © A. ZAHNER COMPANY.
Diagram of the 40 panel types used to create the IwamotoScott Facade at Miami Design District.

Diagram of the 40 panel types used to create the IwamotoScott Facade at Miami Design District.

Images © A. Zahner Company.
Nested parts for the IwamotoScott facade in the Zahner Kansas City facility.

Nested parts for the IwamotoScott facade in the Zahner Kansas City facility.

Photo © A. Zahner Company.
Example photo of the crated IwamotoScott facade parts used on the City View Garage

Zahner fabricator crates the aluminum parts for the IwamotoScott Facade.

Photo © A. Zahner Company.
Photo of the IwamotoScott Facade for the Miami Design District City View Garage

Eastern view of the IwamotoScott Facade for the Miami Design District City View Garage.

Photo © A. Zahner Company.
Upward view of the IwamotoScott Facade for the Miami Design District City View Garage

Upward view of the IwamotoScott Facade for the Miami Design District City View Garage.

© A. Zahner Company
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2020/07/24111122/1_miami-cvg-copyright-lorraine-boogich-zahner-457.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1080 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:31:122023-01-30 15:08:30IwamotoScott

Baldessari Facade

August 15, 2016/in Art & Sculpture, Exterior Architecture Parking Structure Miami--Florida TimHaahs John Baldessari Silver L 2015 /by cmorris

City View Garage, Miami Design District

Part of a sweeping development of the Miami Design District envisioned by Craig Robins of Dacra, the City View Garage features three unique visions on its facade, each design-engineered and manufactured by Zahner.

Between Leong Leong’s shimmering titanium-coated stainless steel facade, and IwamotoScott’s undulating generative aluminum facade, lies a permanent John Baldessari art installation-as-facade. In certain light, this massive canvas of stainless steel reveals a vivid rendering, created by circular perforations.




Baldessari’s vision was created using ImageWall, a Zahner patented process, which translated the artist’s imagery into a perforated panel system. The patented process was first developed by Zahner engineers for the de Young Museum as a means of visualizing imagery within the facade of a building. The automated system creates machine files for manufacturing functional, decorative metal sheets with patterned openings.

Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

Imagery Decision

Baldessari’s original image portrays three figures enjoying games around a swimming pool and is part of the ‘Post-Studio’ conceptual art movement. Baldessari selected the image from his extensive collection of found production stills. Like much of the artist’s work, Fun One features a second element—Fun Two, located around the corner of the building, depicts a similar image of a woman balancing on a beach ball.

Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

Facade for Miami Design District City View Garage.

Photo © A. Zahner Co.
Miami Design District City View Garage

featuring Baldessari's artwork between the Leong Leong Facade and the IwamotoScott facade.

featuring Baldessari's artwork between the Leong Leong Facade and the IwamotoScott facade.
The design team views the mockup for Miami City View Garage for the first time

The design team views the mockup for Miami City View Garage for the first time.

Photo © A. Zahner Co.
Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

Facade for Miami Design District City View Garage.

Photo © A. Zahner Co.
Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

Facade for Miami Design District City View Garage.

Photo © A. Zahner Co.
Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

Parking garage facade designed by artist John Baldessari using ImageWall and Angel Hair Stainless Steel.

© A. Zahner Company
https://e5awgs3wuhi.exactdn.com/wp-content/uploads/2016/08/07130705/upward-view-baldessari-facade.jpg?strip=all&lossy=1&quality=92&webp=85&ssl=1 1151 1920 cmorris https://www.azahner.com/wp-content/uploads/2020/05/logo.svg cmorris2016-08-15 23:30:412025-03-12 10:14:50Baldessari Facade
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Google Bay View campus in Mountain View, California.Photo © Iwan Baan, Courtesy of Heatherwick Studio
Mountain View, CA

Google Bay View Campus

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Aerial view of the Scottsdale Civic Center.
Scottsdsale, Arizona

Scottsdale Civic Center

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Arlington, Texas

UT Arlington Cooper Street Bridge

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London, England

Grand Foyer in the Ambassador Building at Embassy Gardens

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Mount Sinai Medical Center Parking Garage

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1700 Pennsylvania Avenue – The Mills Building

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Google Bay View campus in Mountain View, California.Photo © Iwan Baan, Courtesy of Heatherwick Studio
Mountain View, CA

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Mountain View, CA

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